In-flight structural failure leads to inverted impact after engine ground test

Casualties unknown • Addison, TX, US

An aircraft rolled over and impacted the ground inverted during a return-to-land maneuver following an engine ground test run.

What happened

Following major engine work, an aircraft was released for an engine ground test run. The airplane had not yet been returned to service or cleared for flight. Approximately one minute after takeoff, the pilot reported the need to return for landing and was cleared for right traffic on runway 33. About two minutes later, the pilot requested to turn onto the base leg. Shortly after this request, the aircraft was observed to roll over and impact the ground in an inverted position.

The investigation

The investigation focused on the failure of the left elevator horizontal tube, which extends outboard from the bellcrank. Upon inspection, corrosion particles were removed from inside the tube. Measurements taken outboard of the corrosion area revealed a tube thickness of only 0.035 inch.

Additionally, the director of maintenance noted that the aircraft was due and scheduled for its annual inspection before being released for flight testing.

Probable cause

The failure of the left elevator horizontal tube due to corrosion.

Frequently asked questions

What happened in the 1992-06-20 Piper J3C-65 accident near Addison, TX?

An aircraft rolled over and impacted the ground inverted during a return-to-land maneuver following an engine ground test run.

What aircraft was involved and where did it happen?

The accident on 1992-06-20 involved a Piper J3C-65, registration N3128M, operated by Ari Ben Aviator, Inc., at Addison, TX.

What was the probable cause of the accident?

The failure of the left elevator horizontal tube due to corrosion.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X14858. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

Loading the flight search…