Casualties unknown

1994-07-07: Maule M-4-210 (N9808M) — Smith, Stephen W. — Northway, AK

Northway, AK, US

On July 7, 1994, a Maule M-4-210 (registration N9808M) operated by Smith, Stephen W. was involved in an aviation accident near Northway, AK. Investigators recorded the probable cause as: The improper penetration of welds to the landing gear longeron fittings during prior repairs. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

The left main landing gear collapsed after the aircraft diverged from the runway heading during gusty wind conditions. An FAA inspection revealed that welds to the landing gear longeron fittings lacked proper penetration, a defect linked to prior repairs.

What happened

During the initial rollout phase of takeoff, the aircraft deviated from the assigned runway heading while operating in gusty wind conditions. Following this divergence, the left main landing gear collapsed. The pilot had previously reported that the affected fittings were installed by an FAA repair station during repairs conducted approximately 300 flight hours prior to this incident.

The investigation

An inspection conducted by the Federal Aviation Administration (FAA) examined the structural integrity of the landing gear assembly. The inspection revealed that the welds connecting the landing gear longeron fittings did not possess proper penetration, indicating a deficiency in the repair work performed on the aircraft.

Findings

The collapse of the left main landing gear was directly associated with the improper welds found during the FAA inspection. The structural failure originated from the lack of proper penetration in the welds to the landing gear longeron fittings, which had been installed by an FAA repair station following a previous accident repair.

Safety message

This incident highlights the critical importance of ensuring that all structural repairs, particularly those involving welding on critical flight components like landing gear, meet strict quality and penetration standards to prevent in-flight or ground failures.

Probable cause

The improper penetration of welds to the landing gear longeron fittings during prior repairs.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001206X01637. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.