Casualties unknown

Engine Failure Due to Fuel Exhaustion During Night Cross-Country Flight (N5538J)

Felton, PA, US

On December 3, 1996, a Piper PA-32-260 (registration N5538J) operated by Airpark Sales And Service, Inc was involved in an aviation accident near Felton, PA. Investigators recorded the probable cause as: Fuel exhaustion due to the pilot's decision not to refuel before the return flight. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 1 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

A pilot departed on a round-trip cross-country flight with 50 gallons of fuel. After a 2-hour 15-minute first leg, he did not refuel. One hour into the return night flight, the engine lost total power. Forced landing resulted in tree impact. Examination found no preimpact failures; fuel was minimal in the carburetor gascolator and main tanks were empty. Calculated fuel burn was 14 GPH, giving 3.5 hours endurance; the airplane operated 3.3 hours before power loss.

Accident Overview

A pilot conducted a round-trip cross-country flight, departing with a total of 50 gallons of fuel. The first flight segment lasted 2 hours and 15 minutes. Prior to the return night flight, the pilot chose not to refuel the airplane.

Engine Failure and Forced Landing

One hour into the return flight, while 70 nautical miles from the departure point and 90 miles from the final destination, the engine experienced a total loss of power. The pilot performed a forced landing, during which the airplane impacted trees.

Post-Accident Examination

Examination of the wreckage revealed no evidence of preimpact failures with the airplane. A few tablespoons of fuel were observed in the carburetor gascolator. Both main fuel tanks had ruptured and were absent of fuel. There was no evidence of a fuel spill in the vicinity of the wreckage. The last refueling facility was tested and found free from contamination.

Fuel Consumption and Endurance

Fuel burn was calculated to be 14 gallons per hour, allowing a total flight endurance of 3.5 hours with no reserve. The airplane was operated for 3.3 hours prior to losing total engine power.

Probable cause

Fuel exhaustion due to the pilot's decision not to refuel before the return flight.

Frequently asked questions

What happened in the 3 Dec 1996 Piper PA-32-260 accident near Felton, PA?

A pilot departed on a round-trip cross-country flight with 50 gallons of fuel. After a 2-hour 15-minute first leg, he did not refuel. One hour into the return night flight, the engine lost total power. Forced landing resulted in tree impact. Examination found no preimpact failures; fuel was minimal in the carburetor…

What aircraft was involved and where did it happen?

The accident on 3 Dec 1996 involved a Piper PA-32-260, registration N5538J, operated by Airpark Sales And Service, Inc, at Felton, PA.

What was the probable cause of the accident?

Fuel exhaustion due to the pilot's decision not to refuel before the return flight.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X07224. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.