Engine power loss following maintenance on fuel system

Casualties unknown • West Palm Beach, FL, US

A pilot experienced a total loss of engine power during cruise flight following recent maintenance work on the aircraft's fuel system.

What happened

During a flight following maintenance performed on the aircraft's fuel system, the pilot reported a total loss of engine power while in cruise flight. During the flight, the pilot and a pilot-rated passenger discussed an issue regarding the lack of movement in the right fuel indicator needle, despite both main tanks being in the "ON" position.

Following the loss of engine power, the pilot requested that the more experienced pilot-rated passenger take control of the aircraft to perform the landing. The aircraft landed in a plowed field. After the landing, the crew noted that the left main tank was empty while the right main tank remained full.

The investigation

An inspection of the fuel system revealed that the right fuel selector valve had been assembled incorrectly. This error caused the valve to block the flow of fuel from the right main tank when it was set to the "ON" position, resulting in fuel starvation.

Probable cause

The incorrect assembly of the right fuel selector valve during recent maintenance, which blocked fuel flow from the right main tank.

Frequently asked questions

What happened in the 2004-03-20 Piper PA-24-250 accident near West Palm Beach, FL?

A pilot experienced a total loss of engine power during cruise flight following recent maintenance work on the aircraft's fuel system.

What aircraft was involved and where did it happen?

The accident on 2004-03-20 involved a Piper PA-24-250, registration N6583R, operated by Ralf Koklar, at West Palm Beach, FL.

What was the probable cause of the accident?

The incorrect assembly of the right fuel selector valve during recent maintenance, which blocked fuel flow from the right main tank.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040326X00377. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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