Casualties unknown

Aircraft Veers Off Runway During Takeoff Due to Landing Gear Collapse and Fuselage Weld Failure (N3104S)

Eagle Lake, TX, US

On June 11, 2004, an Ayres S-2R (registration N3104S) was involved in an aviation accident near Eagle Lake, TX. Investigators recorded the probable cause as: The partial collapse of the left main landing gear as a result of a failure of the fuselage structure due to corrosion. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During takeoff roll on runway 17, an airplane pulled left and veered off the asphalt runway. Examination revealed partial left main landing gear collapse and fuselage tubular structure failure at a previous undocumented weld repair, with corrosion present.

Event

During the takeoff roll on runway 17, an asphalt runway measuring 3,801 feet in length and 60 feet in width, the airplane unexpectedly "pulled" to the left and subsequently veered off the runway surface.

Examination

Post-event examination of the airplane disclosed that the left main landing gear had partially collapsed. Further inspection of the airframe revealed that the fuselage tubular structure failed in the vicinity of a previous weld repair. This repair was not documented in the aircraft's maintenance records. Additionally, the fracture surfaces exhibited evidence of corrosion.

Maintenance Records

The undocumented weld repair was absent from the maintenance records, indicating that the repair was not officially recorded as part of the aircraft's maintenance history. The presence of corrosion on the fracture surfaces suggests environmental exposure.

Findings

  • The left main landing gear partially collapsed.
  • The fuselage tubular structure failed near a prior weld repair.
  • The weld repair was not documented in maintenance records.
  • Corrosion was present on the fracture surfaces of the failed structure.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040616X00806. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.