Casualties unknown

Throttle Disconnection Found After Accident During First Test Flight of Amateur-Built RV-7 (N916R)

Farmingdale, NJ, US

On October 31, 2006, a Jahns RV-7 (registration N916R) was involved in an aviation accident near Farmingdale, NJ. Investigators recorded the probable cause as: The throttle linkage connecting bolt and washers were found loose, and the cotter key was missing; the builder stated he may have forgotten to install the cotter key. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards
Aircraft registered N916R
Aircraft registered N916R. Photo: Pete Macklin / CC BY-SA 2.0, via Wikimedia Commons

During the first test flight of an amateur-built RV-7, the pilot lost engine power control on final approach. The airplane impacted the ramp after a turn. Post-accident inspection revealed the throttle linkage was disconnected due to a missing cotter key.

Aircraft and Flight Details

The aircraft involved was an amateur-built RV-7. The builder/owner hired a pilot, who was also a designated airworthiness representative, to inspect the airplane and perform its first test flight.

Preflight Inspection

During the preflight inspection, the pilot did not remove the cowling to inspect the engine compartment. The pilot subsequently completed the test flight and returned to the airport for landing.

Accident Sequence

On final approach, the pilot adjusted the throttle, but the engine did not respond. He could not increase or decrease power. He then extended the flaps and performed a sideslip maneuver, but he was "going too fast and was too high" to land. He turned the airplane to land on another runway. During the turn, the airplane "lost altitude" and impacted the ramp area.

Post-Accident Inspection

An inspection of the airplane following the accident revealed that the throttle control was disconnected from the fuel servo. The throttle linkage connecting bolt and several washers were found loose inside the engine cowling. The corresponding castellated retaining nut and respective cotter key were not located.

Builder Statement

During an interview, the owner/builder stated that he "may have forgotten to install the cotter key."

Probable cause

The throttle linkage connecting bolt and washers were found loose, and the cotter key was missing; the builder stated he may have forgotten to install the cotter key.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20061213X01778. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.