Electrical Short Circuit During Engine Start Leads to Grounding of EC 135P2+ Fleet

Casualties unknown • Poznań Ławica (EPPO), PL

An electrical short circuit caused by chafed wiring in a medical cabinet was discovered during engine start at EPPO Poznań, leading to a temporary fleet-wide grounding.

What happened

On May 27, 2018, at 16:40 LMT, a crew was preparing for a medical mission to Stęszew from EPPO Poznań. As the pilot began the engine start sequence, a paramedic boarded the cabin to prepare the medical equipment. While accessing the medical cabinet, the paramedic observed sparking near the structural frame where the cabinet is mounted. The sparks were observed falling onto the medical oxygen valves. The paramedic immediately alerted the pilot and signaled to abort the start procedure. The engine start was subsequently halted.

The investigation

An investigation conducted by the operator's technical team revealed that the sparking was caused by a chafed power supply cable for the medical drawer, which resulted in an electrical short circuit. Following the incident, the operator consulted with the Technical Coordination Center and decided to remove the helicopter from service. To ensure continued airworthiness, the operator's management ordered a temporary grounding of the entire fleet to inspect the power wiring for the medical cabinets.

Following consultation with the medical cabin manufacturer, the damaged drawer was sent to the manufacturer for analysis. On June 5, 2018, the manufacturer issued Service Bulletin ASB-18-007, which mandated the deactivation of the medical cabinet in the event of wiring damage. After inspections were completed across the EC 135P2+ fleet, the aircraft were returned to service.

Findings

  • The direct cause of the incident was the chafing of the insulation on the power supply cable for the medical drawer, which led to a short circuit.
  • The sparks posed a significant risk due to their proximity to medical oxygen valves.

Probable cause

The electrical short circuit was caused by the degradation of the insulation on the power supply cable for the medical cabinet drawer.

Frequently asked questions

What happened in the 2018-05-27 EUROCOPTER, EC-135 accident near Poznań Ławica (EPPO), PL?

An electrical short circuit caused by chafed wiring in a medical cabinet was discovered during engine start at EPPO Poznań, leading to a temporary fleet-wide grounding.

What aircraft was involved and where did it happen?

The accident on 2018-05-27 involved a EUROCOPTER, EC-135, registration SP-HXU, operated by Pilot śmigłowcowy zawodowy, at Poznań Ławica (EPPO), PL.

What was the probable cause of the accident?

The electrical short circuit was caused by the degradation of the insulation on the power supply cable for the medical cabinet drawer.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2018-1342/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

Loading the flight search…