Engine Torque Exceedance in EC 135 P2+ During Landing at EPPL Płock

Casualties unknown • EPPL Płock, PL

An unexpected seat movement during the approach to Płock led to an inadvertent control input, causing engine torque limits to be exceeded in an EC 135 P2+ helicopter.

What happened

On October 2, 2018, an EC 135 P2+ helicopter, operated by LPR, was performing a HEMS (Helicopter Emergency Medical Service) flight from EPPL Płock to Trzcianka. During the flight, the mission was canceled, and the crew initiated a return to Płock.

While on final approach to EPPL Płock at an altitude of approximately 80 feet and a speed of 20 knots, the pilot's seat unexpectedly shifted backward along its longitudinal axis. In response to this sudden movement, the pilot instinctively pulled the cyclic control toward himself while simultaneously moving the collective lever upward. This sequence of inputs resulted in the engine torque (TQ) exceeding the allowable limits.

Despite the excursion, the aircraft landed safely without further incident. Following the landing, the Technical Coordination Center was notified of the event.

The investigation

Investigators reviewed data from the UMS/PGS system to assess the extent of the torque exceedance. The analysis confirmed that the left engine reached a maximum TQ of 90.2% for 0.375 seconds, while the right engine reached a maximum TQ of 91.4% for 0.500 seconds.

According to the Aircraft Maintenance Manual (AMM 05-51-00, 6-8), these exceedances necessitated a Category D inspection within five hours of operation. This inspection was performed within the required timeframe and yielded positive results, confirming no structural or mechanical damage from the event.

Findings

  • The primary cause of the seat movement was accumulated debris or contaminants near the seat lock latch mechanism, which allowed the seat to shift backward.
  • The pilot's instinctive reaction to the seat movement caused the simultaneous upward movement of the cyclic and collective, leading to the torque exceedance.

Probable cause

The accumulation of contaminants near the seat locking mechanism caused the pilot's seat to shift unexpectedly, triggering an instinctive control input that exceeded engine torque limits.

Frequently asked questions

What happened in the 2018-10-02 EUROCOPTER, EC-135 P2+ accident near EPPL Płock, PL?

An unexpected seat movement during the approach to Płock led to an inadvertent control input, causing engine torque limits to be exceeded in an EC 135 P2+ helicopter.

What aircraft was involved and where did it happen?

The accident on 2018-10-02 involved a EUROCOPTER, EC-135 P2+, registration SP-HXK, operated by Pilot śmigłowcowy zawodowy, at EPPL Płock, PL.

What was the probable cause of the accident?

The accumulation of contaminants near the seat locking mechanism caused the pilot's seat to shift unexpectedly, triggering an instinctive control input that exceeded engine torque limits.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2018-3390/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

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