No fatalities

Fire on Boeing 777-200ER AP-BGL During Taxi at Manchester Airport

Manchester Airport, Manchester, GB

On March 1, 2005, a Boeing 777-200ER (registration AP-BGL) operated by Pakistan International Airlines was involved in an aviation accident near Manchester Airport, Manchester, GB. No fatalities were reported. Investigators recorded the probable cause as: The fire in the No 10 wheel resulted from the maintenance practice of cleaning the wheel heat shields, which became contaminated with flammable solvent. This summary draws on records from the UK Air Accidents Investigation Branch (AAIB); 8 related events involving the same aircraft type or operator are linked below.

Sourcesthe UK Air Accidents Investigation Branch (AAIB)Primary reportUpdated 2026-10-18Data APIEditorial standards
Aircraft registered AP-BGL
Aircraft registered AP-BGL. Photo: Wo st 01 (There are 682 Pictures in my Category ) See also Toolserver / CC BY-SA 3.0 de, via Wikimedia Commons

A Boeing 777-200ER, AP-BGL, experienced a fire in the left main landing gear while taxiing at Manchester Airport on March 1, 2005. The evacuation caused minor injuries. The fire originated from a wheel due to contaminated heat shields.

Incident Overview

On March 1, 2005, at 0910 UTC, a Boeing 777-200ER registered AP-BGL was taxiing at Manchester Airport following an otherwise uneventful landing from Lahore, Pakistan. The aircraft, carrying 12 crew and 332 passengers, had stopped for refueling and catering before continuing to Toronto. As the aircraft moved on Taxiway J9, flames were observed around the left main landing gear wheels.

Response and Evacuation

The airport Rescue and Fire Fighting Service (RFFS) was alerted after an aircraft on an adjacent taxiway reported the fire. The RFFS Watch Commander arrived within one minute and saw intense orange and white flames from the left main gear. Firefighters deployed hoses and applied water, but copious quantities of what appeared to be smoke were produced. Concerned the fire was worsening, the Watch Commander advised the commander to evacuate via the starboard side. The commander announced the evacuation, and cabin crew deployed slides from doors R1, R2, R3, and R4. Passengers evacuated, with some sustaining minor injuries. Medical teams at the airport treated 24 passengers for minor injuries, and five were taken to a local hospital; one suffered a spine fracture but discharged herself the same day. Several fire service personnel also sustained minor injuries during the evacuation.

Investigation Findings

The investigation determined the fire originated in the No 10 wheel of the left main landing gear. It most likely resulted from the maintenance practice used when cleaning the wheel heat shields. These heat shields had been immersed in a flammable solvent, which allowed the ceramic fibre insulation material within to become contaminated. The fire occurred on the second landing after the wheel was fitted, when brake pack temperatures were likely higher than on the previous landing. The aircraft sustained slight damage to the fuselage skin near door 3R and heat damage to the No 10 tyre and hydraulic hoses on the left main gear.

Aircraft and Crew Information

The Boeing 777-200ER (year of manufacture 2004) was powered by two GE90 turbofan engines. The commander, aged 54, held an Airline Transport Pilot's Licence and had 13,000 total flying hours, including 600 on type. His recent flying experience included 176 hours in the last 90 days and 36 hours in the last 28 days.

Probable cause

The fire in the No 10 wheel resulted from the maintenance practice of cleaning the wheel heat shields, which became contaminated with flammable solvent.

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Frequently asked questions

What happened in the 1 Mar 2005 Boeing 777-200ER accident near Manchester Airport, Manchester, GB?

A Boeing 777-200ER, AP-BGL, experienced a fire in the left main landing gear while taxiing at Manchester Airport on March 1, 2005. The evacuation caused minor injuries. The fire originated from a wheel due to contaminated heat shields.

Were there any fatalities in the 1 Mar 2005 Boeing 777-200ER accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 1 Mar 2005 involved a Boeing 777-200ER, registration AP-BGL, operated by Pakistan International Airlines, at Manchester Airport, Manchester, GB.

What was the probable cause of the accident?

The fire in the No 10 wheel resulted from the maintenance practice of cleaning the wheel heat shields, which became contaminated with flammable solvent.