Engine Failure Leads to Emergency Landing of Cessna 206 During Parachute Drop

Casualties unknown • Aeródromo de Santa Cilia-Pirineos, Jaca (Huesca), ES

A Cessna 206 experienced an engine failure due to a fractured exhaust valve, forcing an emergency landing near Santa Cilia de Jaca Aerodrome.

What happened

On July 23, 2011, a Cessna TU-206, registration G-CCRC, was conducting a routine parachute drop operation near the Santa Cilia de Jaca Aerodrome in Huesca, Spain. The aircraft was carrying a pilot and five passengers. While flying at approximately 11,000 feet, the pilot began reducing engine RPMs to level off after a climb when the engine began to lose power, accompanied by vibrations and the smell of smoke.

The passengers successfully completed their parachute jump and landed at the planned location. During the subsequent descent, the pilot attempted to apply power for landing, but the engine failed to respond. Due to increasing turbulence near the airfield, the pilot executed an emergency landing in a clear field parallel to runway 27. There were no fatalities and no injuries to the crew or passengers, though the engine sustained significant damage.

The investigation

The investigation focused on the mechanical failure of the Teledyne Continental Motors TSIO 520-M7B engine and the maintenance history of the aircraft. Investigators examined the engine components, including the cylinders and valves, and reviewed maintenance records from several organizations across France, Germany, and Spain.

Technical analysis revealed that the engine had a history of high temperature readings and exhaust gas leaks, particularly involving the number 3 cylinder. The investigation also scrutinized the complex web of maintenance responsibilities involving the operator, a French maintenance center, and a German CAMO (Continuing Airworthiness Management Organization).

Probable cause

The engine failure was caused by the fracture of the number 3 cylinder exhaust valve due to thermal fatigue, a condition that went undetected due to deficient maintenance practices and inadequate airworthiness oversight.

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Frequently asked questions

What happened in the 2011-07-23 Cessna 206 accident near Aeródromo de Santa Cilia-Pirineos, Jaca (Huesca), ES?

A Cessna 206 experienced an engine failure due to a fractured exhaust valve, forcing an emergency landing near Santa Cilia de Jaca Aerodrome.

What aircraft was involved and where did it happen?

The accident on 2011-07-23 involved a Cessna 206, registration G-CCRC, at Aeródromo de Santa Cilia-Pirineos, Jaca (Huesca), ES.

What was the probable cause of the accident?

The engine failure was caused by the fracture of the number 3 cylinder exhaust valve due to thermal fatigue, a condition that went undetected due to deficient maintenance practices and inadequate airworthiness oversight.

Investigation report by the Spanish Civil Aviation Accident and Incident Investigation Commission (CIAIAC). Original record: https://www.transportes.gob.es/recursos_mfom/2011_027_in_eng.pdf. This page is a structured re-presentation; facts and quotes are in the Comision de Investigacion de Accidentes e Incidentes de Aviacion Civil (CIAIAC), Spain - Ministerio de Transportes y Movilidad Sostenible.

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