Mechanical failure causes loss of MQ-9A Reaper in Mediterranean Sea

Casualties unknown • MEDITERRANEAN SEA, Unknown

An MQ-9A Reaper aircraft, tail number 13-4225, crashed into the Mediterranean Sea following a sudden mechanical decoupling of the propeller from its engine.

What happened

On 16 December 2024, an MQ-9A Reaper, identified by tail number 13-4225, experienced a catastrophic engine failure while operating in the Mediterranean Sea. The aircraft was being operated by the 20th Attack Squadron, with the mission control element located at Whiteman Air Force Base, Missouri.

At approximately 17:00:18 Z, the aircraft's engine torque dropped from normal operating levels to zero within a single second. This sudden loss of thrust caused the aircraft to lose airspeed and begin an uncommanded descent. Although the crew rapidly increased throttle to full power, there was no change in engine torque. During the subsequent 16-minute descent, the crew performed multiple checklists in an attempt to restore thrust.

After detecting metal debris in the engine oil, the pilot shut down the engine, and the crew executed a forced landing into the water. Shortly before impact at 17:23:02 Z, the datalink was lost. The aircraft was not recovered, resulting in a loss of government property valued at approximately $13,154,585. There were no fatalities and no reported injuries.

The investigation

The Accident Investigation Board examined data logs from the Digital Electronic Engine Controller (DEEC) and the Engine Fuel Interface Unit (EFIU). These logs revealed that immediately following the torque loss, both units indicated different but accurate speeds, a condition that only occurs when the propeller has physically decoupled from the engine.

Because the wreckage was unrecoverable, the board could not definitively identify the exact component that initiated the failure, though they analyzed technical reports provided by General Atomics Aeronautical Systems Incorporated (GA-ASI).

Probable cause

The mishap was caused by a mechanical failure within the Splined Coupling Assembly, which resulted in the permanent decoupling of the propeller from the engine and an unrecoverable loss of thrust. The most likely contributing factor was the failure of the Spiral Retaining Ring.

Frequently asked questions

What happened in the 2024-12-16 MQ-9A accident near MEDITERRANEAN SEA, Unknown?

An MQ-9A Reaper aircraft, tail number 13-4225, crashed into the Mediterranean Sea following a sudden mechanical decoupling of the propeller from its engine.

What aircraft was involved and where did it happen?

The accident on 2024-12-16 involved a MQ-9A, registration 13-4225, operated by Air Combat Command (ACC), at MEDITERRANEAN SEA, Unknown.

What was the probable cause of the accident?

The mishap was caused by a mechanical failure within the Splined Coupling Assembly, which resulted in the permanent decoupling of the propeller from the engine and an unrecoverable loss of thrust. The most likely contributing factor was the failure of the Spiral Retaining Ring.

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