Casualties unknown

1982-04-28: Hughes 369D (N1089S) — Hughes Heli. Inc. — Teec Nos Pos, AZ

Teec Nos Pos, AZ, US

On April 28, 1982, a Hughes 369D (registration N1089S) operated by Hughes Heli. Inc. was involved in an aviation accident near Teec Nos Pos, AZ. Investigators recorded the probable cause as: The loss of engine operating power due to forward movement of the impeller assembly contacting the diffuser assembly, which was caused by the failure of the number two bearing resulting from broken and cracked ball retainers. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

An aircraft lost engine power while attempting an autorotation and crashed. An engine teardown revealed that a bearing failed due to broken ball retainers, which allowed the impeller assembly to move forward and contact the diffuser assembly.

What happened

The aircraft experienced a complete loss of engine power during flight. In response to this emergency, the pilot initiated an autorotation maneuver. However, the aircraft was unable to maintain sufficient lift or control authority during this phase and subsequently crashed.

The investigation

Following the accident, investigators conducted a detailed teardown of the failed engine to determine the root cause of the power loss. The examination focused on the internal components of the engine's rotating assembly.

The inspection revealed significant mechanical failure within the bearing system. Specifically, the number two bearing had failed catastrophically. Further analysis showed that several ball retainers within this bearing were broken and cracked between the ball pockets. This structural integrity failure allowed the impeller assembly to shift forward from its designed position.

Findings

The forward movement of the impeller assembly caused it to make direct physical contact with the diffuser assembly. This interference resulted in a complete loss of engine operating power, which directly led to the inability to complete the autorotation successfully and the subsequent crash.

  • Engine teardown revealed bearing failure
  • Ball retainers broken between pockets
  • Impeller assembly moved forward
  • Contact with diffuser assembly caused power loss

Safety message

This incident highlights the critical importance of regular inspection of engine bearings and retainers to prevent catastrophic mechanical failure during flight operations.

Probable cause

The loss of engine operating power due to forward movement of the impeller assembly contacting the diffuser assembly, which was caused by the failure of the number two bearing resulting from broken and cracked ball retainers.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20020917X02303. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.