Incident Details
While climbing through approximately 6,500 feet, a loud bang was heard. The pilot observed the engine cowling buckle. About ten seconds later, the engine ceased to operate. The pilot declared an emergency and landed on an uncontrolled airport.
Examination Findings
After landing, examination of the aircraft revealed that the propeller had separated. Substantial damage from obvious engine vibration was noted. The propeller assembly was found on a highway with one blade missing.
Metallurgical Analysis
A metallurgical examination determined that the propeller blade had separated after the propeller hub, identified as McCauley part number TCP3EA-PC3, had failed from fatigue. The failure of the hub due to fatigue allowed the blade to detach.