Casualties unknown

1983-09-03: Piper J-3 (N99163) — Rockford, IL

Rockford, IL, US

On September 3, 1983, a Piper J-3 (registration N99163) was involved in an aviation accident near Rockford, IL. Investigators recorded the probable cause as: The failure of the compound to adhere to the fuel tank due to staleness, leading to compound in fuel line and strainer causing engine failure. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A pilot reported engine power loss while using a stale fuel tank sealer compound, which was later found in the fuel line and strainer after a forced landing in a bean field, resulting in the aircraft nosing over.

Incident Overview

A pilot reported that the engine experienced power loss during flight, sputtering and quitting before ultimately failing. The pilot executed a forced landing in a bean field, during which the aircraft nosed over. The pilot, who is also an Airframe and Powerplant (A&P) mechanic, had been applying a sloshing/sealing compound, Randolph Tank Sealer #802, to the fuel tank prior to the flight.

Investigation Findings

Following the accident, investigators discovered the sealing compound both inside the fuel line and on the fuel strainer. Further examination revealed that the compound had been purchased in 1980 and was dated December 9, 1978. The failure of the compound to adhere properly to the fuel tank was attributed to its stale condition, resulting in the compound loosening and migrating into the fuel system.

Cause Determination

The investigation determined that the compromised adhesion of the fuel tank sealer, due to its age and staleness, led to contamination of the fuel system. This contamination caused the engine to lose power, ultimately necessitating the forced landing. No other contributing factors were identified.

Probable cause

The failure of the compound to adhere to the fuel tank due to staleness, leading to compound in fuel line and strainer causing engine failure.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X44467. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.