Boeing 727 Main Gear Failure Due to Corrosion and Maintenance Record Error

Casualties unknown • Denver, CO, US

A Boeing 727 experienced a right main gear actuator failure during landing approach, puncturing the wing. The incident was caused by corrosion of an outdated part and erroneous maintenance records that prevented required inspections.

What happened

During the extension of the landing gear for touchdown, the flight crew reported experiencing a loud and very noticeable jolting of the aircraft. Shortly after this event, they observed that a portion of the right main gear had punctured the upper surface of the right wing. The crew subsequently declared an emergency and completed an uneventful landing.

The investigation

An examination of the aircraft revealed that the right main gear actuator support link, part number 65-19657-5, had become corroded and failed. Following this failure, the outboard end of the main gear actuator beam punctured the upper wing panel. Additionally, a hydraulic line was severed, which disabled the 'A' hydraulic system.

Findings

Maintenance records from the previous aircraft owner erroneously indicated that in 1971, the failed part had been replaced with a newer link assembly, part number 19657-11. This newer assembly did not require inspection. Consequently, the required inspections specified in Airworthiness Directive 68-17-01, regarding the failed link, had not been complied with by the new owner. Boeing had issued a service bulletin (727-32-306) which recommended that link assemblies with part number 19657-5 (as well as -4, -8 & -13) be removed from service and discarded.

Probable cause

The failure of the right main gear actuator support link due to corrosion, compounded by the operator's failure to comply with required inspections because of erroneous maintenance records indicating a non-inspection-required part had been installed.

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Frequently asked questions

What happened in the 1985-09-30 Boeing 727-100 accident near Denver, CO?

A Boeing 727 experienced a right main gear actuator failure during landing approach, puncturing the wing. The incident was caused by corrosion of an outdated part and erroneous maintenance records that prevented required inspections.

What aircraft was involved and where did it happen?

The accident on 1985-09-30 involved a Boeing 727-100, registration N721PC, at Denver, CO.

What was the probable cause of the accident?

The failure of the right main gear actuator support link due to corrosion, compounded by the operator's failure to comply with required inspections because of erroneous maintenance records indicating a non-inspection-required part had been installed.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X37767. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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