Casualties unknown

1989-10-08: Cessna 120 (N1829N) — Maysville, KY

Maysville, KY, US

On October 8, 1989, a Cessna 120 (registration N1829N) was involved in an aviation accident near Maysville, KY. Investigators recorded the probable cause as: Loss of engine power due to oil leakage through a hole in the rocker box cover, caused by five of six securing screws being missing and the cover vibrating against the rock arm, resulting in a collision with powerlines during a forced landing. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

An aircraft lost power in flight after oil leaked through a loose rocker box cover, resulting in a forced landing where the plane struck powerlines. The pilot had inspected fasteners shortly before.

What happened

The aircraft experienced an in-flight loss of engine power due to the complete depletion of lubricating oil. This failure occurred because oil escaped through a hole in the rocker box cover, which was caused by five of the six securing screws being absent. The remaining hardware allowed the cover to vibrate against the rock arm, creating the breach.

During the subsequent forced landing attempt, the aircraft collided with powerlines. The pilot and owner reported that he had inspected all nuts and bolts just 16 flight hours prior to the accident.

The investigation

The mechanical examination focused on the engine's lubrication system and securing hardware. Investigators found that the rocker box cover was not properly fastened, allowing it to vibrate against the rock arm. This vibration created a hole through which all oil was lost from the engine in flight.

Findings

The primary contributing factor was the fuel exhaustion equivalent of lubrication failure due to mechanical disassembly. Specifically, the engine suffered catastrophic oil loss because five of six securing screws were missing from the rocker box cover. The pilot had performed a visual inspection of fasteners shortly before flight but failed to detect the missing hardware.

Safety message

This incident highlights the critical importance of thorough pre-flight inspections, particularly for engine mounting and accessory drive components. Visual checks must be meticulous, as loose or missing fasteners can lead to rapid mechanical failure.

Probable cause

Loss of engine power due to oil leakage through a hole in the rocker box cover, caused by five of six securing screws being missing and the cover vibrating against the rock arm, resulting in a collision with powerlines during a forced landing.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X29529. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.