No fatalities

Engine Failure and Fire Extinguisher Malfunction During Initial Climb (N9003U)

Seattle, WA, US

On April 10, 1991, a Boeing 737-222 (registration N9003U) operated by United Airlines was involved in an aviation accident near Seattle, WA. No fatalities were reported. Investigators recorded the probable cause as: A turbine blade failed in fatigue. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 3 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards
Boeing 737-222
Photo: San Diego Air & Space Museum Archives / Public domain, via Wikimedia Commons

During climb, a loud bang and vibrations from left engine were followed by smoke and flame. Fire extinguisher discharge failed due to incorrect outlet; turbine blade fatigue failure found. Emergency slide slow to inflate.

Incident Overview

During the initial climb phase of flight, the flight crew heard a loud bang accompanied by airframe vibrations. The control tower notified the crew that smoke and flame were emitting from the left engine. The crew declared an emergency and received clearance to land. The pilot discharged a bank of fire extinguishing agent and shut down the engine. The aircraft landed without further incident.

Investigation Findings

Post-flight investigation revealed that a turbine blade had failed in fatigue. The flight crew had received an indication that the fire extinguishing agent had discharged, but later it was determined that the agent did not discharge due to the installation of an incorrect discharge outlet. Additionally, the rear emergency slide on the right side was slow in inflating and was not usable for the evacuation. When the slide was installed on a test stand, it was found to operate within normal operating parameters.

Technical Details

The turbine blade failure was attributed to fatigue. The incorrect discharge outlet prevented the fire extinguishing agent from being released despite the crew receiving a discharge indication. The emergency slide's slow inflation could not be replicated in testing, suggesting that the issue may have been situational or installation-related.

Probable cause

A turbine blade failed in fatigue.

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Frequently asked questions

What happened in the 10 Apr 1991 Boeing 737-222 accident near Seattle, WA?

During climb, a loud bang and vibrations from left engine were followed by smoke and flame. Fire extinguisher discharge failed due to incorrect outlet; turbine blade fatigue failure found. Emergency slide slow to inflate.

Were there any fatalities in the 10 Apr 1991 Boeing 737-222 accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 10 Apr 1991 involved a Boeing 737-222, registration N9003U, operated by United Airlines, at Seattle, WA.

What was the probable cause of the accident?

A turbine blade failed in fatigue.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X16879. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.