Casualties unknown

Engine Failure During Cruise Following Recent Overhaul and Cir-Clip Malfunction (N3028C)

San Jose, CA, US

On August 14, 1991, a Beech J35 (registration N3028C) operated by Dtb Aviation was involved in an aviation accident near San Jose, CA. Investigators recorded the probable cause as: Failure of the retaining cir-clip, which had been installed backwards, allowing the counterweight assembly to separate from the crankshaft. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During level cruise, an engine stopped after a loud bang. Inspection revealed a counterweight cir-clip installed backwards, causing separation of the assembly and engine damage.

Accident Overview

Approximately six operating hours prior to the accident, the engine had been overhauled and modified with a new type of camshaft under the provisions of a Supplemental Type Certificate. During a level cruise, the pilot reported hearing a loud bang emanating from the engine, concurrent with the engine stopping.

On-Site Inspection

Initial inspection of the aircraft by FAA inspectors revealed that oil covered the windshield. The number two cylinder rod was observed protruding from a hole in the top of the engine case. One counterweight assembly was found missing from the crankshaft counterweight blade. The missing counterweight, along with cover plates, retaining cir-clips, and associated bushings, were recovered from the oil pan.

Examination and Findings

Optical examination of the recovered pieces showed that the retaining cir-clip had failed. This failure allowed the counterweight pin and the weight itself to separate from the crankshaft. The inspector determined that the cir-clip had been installed backwards, leading to its failure.

Conclusion

No further information about the aircraft, pilot, or circumstances was provided. The investigation focused solely on the mechanical failure of the cir-clip and the resulting engine damage.

Probable cause

Failure of the retaining cir-clip, which had been installed backwards, allowing the counterweight assembly to separate from the crankshaft.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X17900. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.