Casualties unknown

1994-09-28: Bellanca 7KCAB (N53844) — Frederick, CO

Frederick, CO, US

On September 28, 1994, a Bellanca 7KCAB (registration N53844) was involved in an aviation accident near Frederick, CO. Investigators recorded the probable cause as: The fracture of the left main landing gear axle due to fatigue failure during the landing roll. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A student pilot practicing full stall landings experienced a nose-over incident during the landing roll when the left main landing gear axle fractured due to pre-existing fatigue.

What happened

The accident occurred during the landing roll of a flight conducted for training purposes. The pilot, identified as a student, was executing a series of full stall landings as part of their practice regimen. Upon touchdown and while decelerating along the runway surface, the structural integrity of the left main landing gear axle was compromised. The axle fractured completely, causing the aircraft to lose support on that side. Consequently, the nose of the aircraft pitched forward violently, resulting in a nose-over attitude.

The investigation

Following the incident, safety board laboratories conducted a detailed mechanical examination of the failed component. Metallurgical analysis of the fracture surface provided critical evidence regarding the mode of failure. The examination revealed distinct characteristics consistent with fatigue failure, indicating that the axle had likely been subjected to cyclic stress over time prior to the final breakage. Further research into similar incidents or design flaws did not yield information suggesting this was a widespread problem affecting other aircraft of the same type or model.

Findings

The primary factor contributing to the accident was the structural failure of the left main landing gear axle. The laboratory findings confirmed that the axle failed due to fatigue, rather than an overload event during the landing impact itself. While the pilot was performing a standard training maneuver, the mechanical integrity of the landing gear was the limiting factor in preventing the nose-over. No evidence was found to suggest that this failure mode was common across similar aircraft models.

Safety message

This incident highlights the importance of rigorous maintenance inspections for landing gear components, particularly those susceptible to fatigue cracking. Regular non-destructive testing can help identify potential failures before they result in accidents during critical phases of flight such as landing.

Probable cause

The fracture of the left main landing gear axle due to fatigue failure during the landing roll.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001206X02269. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.