Left wing de-icing boot delamination causes autopilot disconnection

Casualties unknown • Eugene, OR, US

A flight crew experienced an aircraft roll and autopilot disconnection while climbing through icing conditions due to a failed de-icing boot.

What happened

While climbing between 14,000 feet and 16,000 feet in light icing conditions, the flight crew of the aircraft experienced a moderate shudder. This was immediately followed by the autopilot disconnecting and a 15-degree roll to the left. The crew declared an emergency and diverted the flight, which landed without further incident. All occupants were not injured.

The investigation

Post-landing inspections identified that a section of the left wing de-icing boot had delaminated. Testing showed that applying pressure to the system created a bubble; when the pressure was released, the delaminated plies remained stretched beyond their elastic limits, resulting in wrinkles.

Investigators found no evidence of contamination within the plies. The separation was located between the knit fabric and the adhesion coat. While the outer delaminated plies were unusually durable—causing a large bubble to form rather than a typical burst—the manufacturer noted that this failure mode is consistent with an elastomeric construction that had reached the end of its useful life.

Probable cause

The de-icing boot experienced delamination between the adhesion coat and the knit fabric because the elastomeric construction had reached the end of its useful life.

Frequently asked questions

What happened in the 1996-03-31 Dornier DO 328-100 accident near Eugene, OR?

A flight crew experienced an aircraft roll and autopilot disconnection while climbing through icing conditions due to a failed de-icing boot.

What aircraft was involved and where did it happen?

The accident on 1996-03-31 involved a Dornier DO 328-100, registration N334PH, operated by Horizon Air, at Eugene, OR.

What was the probable cause of the accident?

The de-icing boot experienced delamination between the adhesion coat and the knit fabric because the elastomeric construction had reached the end of its useful life.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X05480. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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