Elevator Trim Malfunction Due to Moisture in Actuators

Casualties unknown • Billings, MT, US

A flight crew experienced a loss of elevator trim at altitude, requiring continuous control pressure to maintain level flight until descent restored functionality.

What happened

While maintaining flight level 310 (FL 310), the crew experienced a loss of elevator trim. To maintain level flight, the crew was required to apply continuous control pressure. At cruise altitude, the total air temperature was -50 degrees C.

The captain decided to proceed to the destination. As the aircraft descended through 16,000 feet during its approach, where the total air temperature was -7 degrees C, normal elevator trim operation was restored. The flight landed without further incident.

The investigation

Postflight inspections conducted by FAA inspectors on the elevator trim actuators revealed several mechanical issues. Findings included paint oversprey on the elevator trim actuator push rods, as well as scoring and corrosion present on those rods. Additionally, the desiccant windows on the actuators were found to be white.

The airline's FAA principal maintenance inspector (PMI) noted that there had been 10 unscheduled removals of the DO-328 elevator trim actuators over the previous 2.5 years due to moisture or freezing during flight. The investigation found that maintenance check cards failed to include instructions for checking desiccant windows for color criteria or moisture contamination.

Teardown reports from the vendor, AVIAC Technologies of France, indicated that the paint overspray on the push rods was causing damage to the actuator quad rings during operation. It was believed that this damage to the quad rings allowed moisture to enter the actuator housings.

Probable cause

Paint overspray on the elevator trim actuator push rods caused damage to the actuator quad rings, allowing moisture to enter the actuator housings and subsequently freeze during flight.

Frequently asked questions

What happened in the 1996-05-29 Dornier 328 accident near Billings, MT?

A flight crew experienced a loss of elevator trim at altitude, requiring continuous control pressure to maintain level flight until descent restored functionality.

What aircraft was involved and where did it happen?

The accident on 1996-05-29 involved a Dornier 328, registration N336PH, operated by Horizon Air, at Billings, MT.

What was the probable cause of the accident?

Paint overspray on the elevator trim actuator push rods caused damage to the actuator quad rings, allowing moisture to enter the actuator housings and subsequently freeze during flight.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X05866. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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