Casualties unknown

1998-06-27: Schweizer G-164B (N7502C) — Derrell Fender — Oakdale, WA

Oakdale, WA, US

On June 27, 1998, a Schweizer G-164B (registration N7502C) operated by Derrell Fender was involved in an aviation accident near Oakdale, WA. Investigators recorded the probable cause as: A fatigue crack in the number three cylinder head casting led to a fracture, which prevented the exhaust valve from opening, resulting in a loss of engine power. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

An aircraft experienced backfiring and power loss shortly after takeoff. The pilot aborted the takeoff but could not stop before hitting a ditch. Investigation revealed a fractured cylinder head casting due to a fatigue crack, causing the exhaust valve to remain closed.

Accident Overview

During takeoff, approximately 10 feet above the ground, the aircraft began backfiring and losing engine power. The pilot aborted the takeoff but was unable to bring the aircraft to a stop before it struck a ditch located just off the departure end of the airstrip.

Post-Accident Inspection

A post-accident inspection of the engine performed by an FAA Airworthiness Inspector revealed that a portion of the number three cylinder head casting had fractured. This fracture included the area through which the exhaust valve rocker pin passes. As a result, the number three cylinder exhaust valve remained in the closed position during the period when it should have been open, leading to a loss of engine power.

Metallurgical Analysis

The fractured rocker box casting was sent to the NTSB metallurgical laboratory for further examination. The analysis determined that the fracture was caused by a fatigue crack. This crack originated in the wall of the hole in the casting through which the rocker arm pivot bolt passed. However, the specific cause of the fatigue crack's initiation could not be determined.

Conclusion

The accident resulted from an engine power loss due to a fractured cylinder head casting that prevented proper exhaust valve operation. The fracture itself was attributed to a fatigue crack of unknown origin.

Probable cause

A fatigue crack in the number three cylinder head casting led to a fracture, which prevented the exhaust valve from opening, resulting in a loss of engine power.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X10432. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.