No fatalities

Broken Wire in Engine Control Leads to Fuel Metering Malfunction on Approach (N701GS)

Birmingham, AL, US

On July 7, 1998, a Boeing 737-7H4 (registration N701GS) was involved in an aviation accident near Birmingham, AL. No fatalities were reported. Investigators recorded the probable cause as: A broken wire in the no. 2 engine electronic engine control, hydromechanical unit, fuel metering valve resolver Channel B, due to damage incurred during the manufacturing process. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards
Aircraft registered N701GS
Aircraft registered N701GS. Photo: Aero Icarus from Zürich, Switzerland / CC BY-SA 2.0, via Wikimedia Commons

A broken wire in the engine's electronic control system caused a fuel metering valve to open fully, leading to an engine stall and heat damage during approach.

Incident Overview

During an approach to landing, the flight data recorder indicated that as the aircraft descended through 2,875 feet pressure altitude, the number 2 engine fuel flow increased, followed by a rise in exhaust gas temperature (EGT). The engine's N1 speed, initially at 25.6 percent, decreased to 12.8 percent. The crew performed an engine cutoff 74 seconds after the fuel flow increase began. The aircraft subsequently made an uneventful landing.

Examination Findings

Post-incident examination of the number 2 engine revealed a broken wire in the electronic engine control's hydromechanical unit, specifically the fuel metering valve resolver Channel B. The wire break was attributed to damage incurred during the manufacturing process. This damage caused unstable Channel B sine out voltage when the resolver was heated above 160 degrees Fahrenheit.

System Response

The fuel control computer software locked on Channel B, disabling Channel A. Due to the unstable sine out voltage, the computer commanded the fuel metering valve to a full open position. The resulting large increase in fuel flow, with the engine at idle speed, caused the engine core to stall and produced heat damage to the low pressure turbine.

Probable cause

A broken wire in the no. 2 engine electronic engine control, hydromechanical unit, fuel metering valve resolver Channel B, due to damage incurred during the manufacturing process.

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Frequently asked questions

What happened in the 7 Jul 1998 Boeing 737-7H4 accident near Birmingham, AL?

A broken wire in the engine's electronic control system caused a fuel metering valve to open fully, leading to an engine stall and heat damage during approach.

Were there any fatalities in the 7 Jul 1998 Boeing 737-7H4 accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 7 Jul 1998 involved a Boeing 737-7H4, registration N701GS, at Birmingham, AL.

What was the probable cause of the accident?

A broken wire in the no. 2 engine electronic engine control, hydromechanical unit, fuel metering valve resolver Channel B, due to damage incurred during the manufacturing process.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X10653. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.