Casualties unknown

2000-04-18: Bell 206L-3 (N937S) — Lakewood, CO

Lakewood, CO, US

On April 18, 2000, a Bell 206L-3 (registration N937S) was involved in an aviation accident near Lakewood, CO. Investigators recorded the probable cause as: Fatigue failure of a tail rotor blade originating from chemical machining/etching during the manufacturing process. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

During descent, a helicopter experienced a loud bang and tail rotor failure. The pilot autorotated to a rough, sloping field; the skids collapsed but no injuries occurred. Investigation revealed fatigue from manufacturing etching in a tail rotor blade.

Incident Overview

While descending after completing a cross-country flight, the pilot of a helicopter heard a loud noise emanating from the rear of the aircraft. Immediately thereafter, control inputs via the tail rotor pedals became ineffective. The pilot executed an autorotation and landed in an open field. The landing site was characterized by a slope of approximately 6 degrees and uneven, rough terrain.

Landing Sequence

During the touchdown, the helicopter had about 5 knots of forward speed. The lower wire cutter contacted the ground, causing the skids to collapse and twisting the cross tubes aft. The main rotor blades sustained no damage. However, the tail booms buckled downward at the forward attachment point. The pilot performed a normal engine shutdown, and both he and the passenger exited the helicopter without any reported injuries.

Post-Event Examination

A detailed inspection of the helicopter after the event revealed that both tail rotor blades had separated approximately 9 inches outboard of the hub. Subsequent laboratory testing identified that one of the tail rotor blades failed due to fatigue. The fatigue crack originated at the protective strip trailing edge, inboard of the outboard tip of the blade doubler. Examination at the origin site determined that the fatigue was a result of chemical machining or etching that occurred during the manufacturing process.

Conclusion

The investigation concluded that the fatigue failure of a tail rotor blade led to the loss of tail rotor effectiveness, prompting the precautionary autorotation. The skid collapse and tail boom buckling were consequences of the uneven terrain during landing.

Probable cause

Fatigue failure of a tail rotor blade originating from chemical machining/etching during the manufacturing process.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X20793. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.