No fatalities

Engine Cowling Separation During Climb (N4914J)

Merritt Island, FL, US

On November 27, 2000, a Piper PA-28R-180 (registration N4914J) operated by Vincent T. Vorsino was involved in an aviation accident near Merritt Island, FL. No fatalities were reported. Investigators recorded the probable cause as: Maintenance personnel failure to properly install engine cowling fasteners, which allowed the engine cowling to separate in flight. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

During a second flight of the day, an airplane's engine cowling separated at about 500 feet, damaging the windscreen, baggage door, and stabilator. Three of four fastener studs were missing. The cowling had been removed for brake service seven flight hours earlier.

Incident Overview

The pilot reported that this was his second flight of the day. After taxiing to runway 29, he departed to the west. He noted nothing out of the ordinary on takeoff or climb out until reaching about 500 feet when the engine cowling separated from the airplane. The cowling broke a piece of the right windscreen, then spun off, struck the baggage door, and finally collided with the stabilator.

Examination Findings

Post-incident examination of the upper cowling revealed that three of the four fastener assembly studs were missing. Only one stud remained attached.

Maintenance History

A review of the airplane maintenance logs indicated that the cowling had been removed to service the hydraulic brakes on November 17, 2000, approximately seven flight hours before the incident.

Frequently asked questions

What happened in the 27 Nov 2000 Piper PA-28R-180 accident near Merritt Island, FL?

During a second flight of the day, an airplane's engine cowling separated at about 500 feet, damaging the windscreen, baggage door, and stabilator. Three of four fastener studs were missing. The cowling had been removed for brake service seven flight hours earlier.

Were there any fatalities in the 27 Nov 2000 Piper PA-28R-180 accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 27 Nov 2000 involved a Piper PA-28R-180, registration N4914J, operated by Vincent T. Vorsino, at Merritt Island, FL.

What was the probable cause of the accident?

Maintenance personnel failure to properly install engine cowling fasteners, which allowed the engine cowling to separate in flight.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001218X45433. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.