On May 20, 2001, a Bellanca 7GCBC (registration N86727) was involved in an aviation accident near Reno, NV. Investigators recorded the probable cause as: Improper repair of a cracked axle, resulting in a weld that did not conform to specifications, leading to failure in the weld heat affected zone during the landing roll. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.
During landing roll, the left main landing gear axle fractured and collapsed, causing a ground loop and substantial gearbox damage. The axle had been improperly repaired after a hard landing 15 years prior, with a non-conforming weld.
Event Description
The left main landing gear axle fractured and collapsed during the landing roll, resulting in a ground loop that caused substantial damage to the gearbox. The fracture occurred in the vicinity of a weld on the axle.
History
An entry in the airplane's logbook indicated that the airplane had sustained a hard landing approximately 15 years before the accident. The logbook entry stated that maintenance technicians inspected the axle using the dye penetrate method. No logbook entry noted that the axle had been replaced.
Inspection Findings
The manufacturer's representative inspected the axle and reported that several items did not conform to the type design. The representative concluded that the axle had been cracked and rewelded, and the weld did not conform to specifications. The weld at the base plate had a larger radius than specified, which resulted in a flat surface that was insufficient to allow proper seating of the heads of the bolts that mounted the wheel to the axle. The manufacturer's representative stated that the axle failed in the weld heat affected zone due to improper repair.
Probable cause
Improper repair of a cracked axle, resulting in a weld that did not conform to specifications, leading to failure in the weld heat affected zone during the landing roll.
A SkyWalk Join't 3 paraglider crashed into the ground near Las Vizcachas, Chile, on September 1, 2024. The pilot and passenger sustained serious spinal…
PARAPENTE (ULTRALIVIANO NO MOTORIZADO)·2024-09-01DGAC Chile
A Cessna 172N struck electrical cables while on final approach to land at Aucó Aerodrome in Chile. The pilot was uninjured, but the aircraft sustained damage…
A Bombardier DHC-8-402 suffered a tail strike during landing at Puerto Williams on September 9, 2024. All 76 occupants were unharmed, but the aircraft…
A MYD JS-MD 3 glider veered off the runway and struck a wall at Vitacura Aerodrome on January 6, 2025. The pilot was uninjured, but the aircraft sustained…
A recreational paraglider flight in Puchuncaví, Chile, ended with the pilot sustaining serious injuries after a rapid descent and impact with a hillside on…
PARAPENTE (ULTRALIVIANO NO MOTORIZADO)·2025-03-29DGAC Chile
A Tecnam P2006T landed on its belly at an aerodrome in Poland after the crew failed to confirm landing gear deployment. The incident resulted in no injuries…