Casualties unknown

Airtanker Wing Separation During Retardant Drop (N7620C)

Estes Park, CO, US

On July 19, 2002, a Consolidated-vultee P4Y-2 (registration N7620C) was involved in an aviation accident near Estes Park, CO. Investigators recorded the probable cause as: the inflight failure of the left wing due to fatigue cracking in the left wing's forward spar and wing skin. A factor contributing to the accident was inadequate maintenance procedures to detect fatigue cracking. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards
Aircraft registered N7620C
Aircraft registered N7620C. Photo: Kmmontandon at English Wikipedia / Public domain, via Wikimedia Commons

An airtanker's left wing separated during a retardant drop, leading to loss of control and crash. Fatigue cracks were found in the wing spar, concealed by tank and fuselage. Inspection procedures were inadequate.

Accident Sequence

The airplane was maneuvering to deliver fire retardant when its left wing separated. Aircraft control was lost, and the airplane crashed into mountainous terrain. A witness on the ground took a series of photographs that showed the airtanker's left wing separating at the wing root and the remaining airplane entering a 45-degree dive to the ground in a counterclockwise roll.

Examination

An examination of the airplane wreckage revealed extensive areas of preexisting fatigue in the left wing's forward spar lower spar cap, the adjacent spar web, and the adjacent area of the lower wing skin. The portion of the wing containing the fatigue crack was obscured by the retardant tanks and would not have been detectable by an exterior visual inspection. An examination of two other airtankers of the same make and model revealed the area where the failure occurred on the accident airplane was in a location masked by the airplane's fuselage construction.

Maintenance History

The airplane was manufactured in 1945 and was in military service until 1956. It was not designed with the intention of operating as a firefighting airplane. In 1958, the airplane was converted to civilian use as an airtanker and served in that capacity until the time of the accident. The investigation revealed that the owner developed service and inspection procedures for the airtanker; however, the information contained in the procedures did not adequately describe where and how to inspect for critical fatigue cracks. The procedures were based on U.S. Navy PB4Y-2 airplane structural repair manuals that had not been revised since 1948.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20020726X01227. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.