Casualties unknown

Emergency Landing After Drive Belt Failure Leads to Rotor Strike (N233TR)

Willcox, AZ, US

On April 2, 2003, a Robinson R-44 II (registration N233TR) operated by Thomas Hughes was involved in an aviation accident near Willcox, AZ. Investigators recorded the probable cause as: The failure of the alternator belt which resulted in the failure of the main drive belt. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

A helicopter experienced a drive belt failure during cruise, leading to an emergency landing. The pilot performed an autorotation, but the helicopter contacted dirt, tipped forward, damaging skids and causing main rotor to strike tail boom.

Sequence of Events

During cruise flight, the alternator light illuminated and the ammeter indicated a drop. The pilot responded by turning off all nonessential electrical equipment. Shortly after, a "thump" was heard, followed by the smell of burnt rubber. Approximately 15 seconds later, the clutch light illuminated and a "thud" was heard. The pilot lowered the collective, and both lights continued to illuminate. The pilot then entered an autorotation and pulled the clutch circuit breaker. As the helicopter settled from the flare, it contacted a "clump" of dirt. The helicopter tipped forward, bending the forward portion of the skids, and the main rotor struck the tail boom.

Findings

No preimpact anomalies with either the airframe or engine were discovered. The main rotor drive belts were found in the drive compartment in a shredded condition. The alternator belt was not recovered.

Frequently asked questions

What happened in the 2 Apr 2003 Robinson R-44 II accident near Willcox, AZ?

A helicopter experienced a drive belt failure during cruise, leading to an emergency landing. The pilot performed an autorotation, but the helicopter contacted dirt, tipped forward, damaging skids and causing main rotor to strike tail boom.

What aircraft was involved and where did it happen?

The accident on 2 Apr 2003 involved a Robinson R-44 II, registration N233TR, operated by Thomas Hughes, at Willcox, AZ.

What was the probable cause of the accident?

The failure of the alternator belt which resulted in the failure of the main drive belt.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20030408X00461. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.