Casualties unknown

2003-06-25: Mcdonnell Douglas 369E (N1502) — Usda Aphis Wildlife Services — Big Timber, MT

Big Timber, MT, US

On June 25, 2003, a Mcdonnell Douglas 369E (registration N1502) operated by Usda Aphis Wildlife Services was involved in an aviation accident near Big Timber, MT. Investigators recorded the probable cause as: Multiple fatigue fractures in the compressor coupling adapter associated with severe fretting on the adapter's outer diameter, leading to separation of the compressor from the turbine assembly. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A McDonnell Douglas 369E helicopter experienced a compressor coupling failure during a low-level coyote predation flight, leading to a forced landing with hard touchdown and right skid separation.

Incident Overview

During a low-level coyote predation flight at approximately 40 feet altitude and 40 knots airspeed, the pilot of a McDonnell Douglas 369E helicopter (equipped with a Rolls-Royce (Allison) 250-C20B turboshaft engine) heard a loud bang. Simultaneously, both the "Engine Out" and "Auto Relight" warning lights illuminated. The pilot immediately reduced collective pitch and initiated a forced landing. The helicopter touched down hard on uneven terrain, resulting in the separation of the right skid.

Post-Crash Examination

Post-crash examination of the engine revealed that the compressor coupling adapter had fractured circumferentially. This fracture caused a complete disconnection of the compressor from the turbine assembly. The Rolls-Royce (Allison) manufactured compressor adapter coupling had been installed approximately 1,005 hours prior to the incident. The separation was determined to be the result of multiple fatigue fractures in the coupling, which were associated with severe fretting on the adapter's outer diameter where it inserts into the spur adapter gearshaft.

Aircraft and Engine Details

The helicopter was a McDonnell Douglas 369E model, originally designed by Hughes. The engine was a Rolls-Royce (Allison) 250-C20B turboshaft engine. No further details on registration, operator, or location were provided in the source.

Probable cause

Multiple fatigue fractures in the compressor coupling adapter associated with severe fretting on the adapter's outer diameter, leading to separation of the compressor from the turbine assembly.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20030701X00979. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.