Casualties unknown

2003-07-20: Enstrom F-28C (N51699) — Waverly, IA

Waverly, IA, US

On July 20, 2003, an Enstrom F-28C (registration N51699) was involved in an aviation accident near Waverly, IA. Investigators recorded the probable cause as: Separation of the push-pull rod assembly due to corrosion, leading to loss of control. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A helicopter sustained substantial damage when the main rotor blade struck the tail boom during a forced landing, following in-flight vibrations caused by a corroded and separated push-pull rod assembly.

Accident

A helicopter experienced extreme in-flight vibrations at 200 feet above ground level, prompting a forced landing. During the landing, the main rotor blade impacted the tail boom, causing substantial damage to the helicopter. The pilot reported that helicopter control was "10% to nil."

Examination

Post-accident examination revealed that one of three Push-Pull Rod Assemblies, part number 28-16253-1, was corroded and had separated. Analysis at the National Transportation Safety Board's Materials Laboratory indicated that most fracture areas were on a plane nearly perpendicular to the longitudinal axis of the rod, consistent with a brittle fracture mechanism such as fatigue cracking. The operator's fleet was inspected, and four other control rods were found with corrosion. The pilot noted that there was no inspection procedure for the pitch control rod at the time, and that corrosion occurred internally, invisible from the outside.

Aftermath

Following the incident, Enstrom issued Service Directive Bulletin (SDB) No. 0096, which mandates visual inspection of control rods with part numbers 28-16253-1 and 28-16253-101 based on their time in service on specific helicopter models: F-28A, F-28C, F-28F, 280, 280C, 280F, and 280FX.

Probable cause

Separation of the push-pull rod assembly due to corrosion, leading to loss of control.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20030724X01188. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.