Casualties unknown

Airplane Collides with Car and Noses Over During Forced Landing After Engine Failure (N2542H)

Castaic, CA, US

On July 10, 2004, an Ercoupe 415-C (registration N2542H) operated by Marc South was involved in an aviation accident near Castaic, CA. Investigators recorded the probable cause as: a catastrophic engine failure due to oil exhaustion, which was caused by the failure of maintenance personnel to completely tighten the oil screen. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

An airplane experienced a catastrophic engine failure during a ferry flight, leading to a forced landing on an interstate highway where it collided with an automobile and nosed over.

Event

The airplane collided with an automobile and nosed over during a forced landing on an interstate highway following a catastrophic engine failure.

Circumstances

The pilot was ferrying the airplane to its new owner. During the ferry flight, the airplane was losing oil, so repairs were made. The last maintenance entry made during the en route repairs stated in part, "Recommended new oil tank as soon as possible." The ferry pilot continued, and the recommended installation of a new oil tank was not completed. A few hours south of the airplane's destination, the engine lost power.

Post-Accident Examination

Post-accident examination revealed oil along the underside of the fuselage and approximately 3/4-quart of oil indicated on the dipstick. The number 2 connecting rod had separated, and the connecting rod and its crankshaft journal were black and blue in color. The oil screen was removed, and it was found to be only finger tight. The routing of the oil travels from the sump, to the oil pump, through the oil screen, to the engine. If the screen is loose, then oil has the ability to leak out.

Frequently asked questions

What happened in the 10 Jul 2004 Ercoupe 415-C accident near Castaic, CA?

An airplane experienced a catastrophic engine failure during a ferry flight, leading to a forced landing on an interstate highway where it collided with an automobile and nosed over.

What aircraft was involved and where did it happen?

The accident on 10 Jul 2004 involved an Ercoupe 415-C, registration N2542H, operated by Marc South, at Castaic, CA.

What was the probable cause of the accident?

a catastrophic engine failure due to oil exhaustion, which was caused by the failure of maintenance personnel to completely tighten the oil screen.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040713X00963. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.