Casualties unknown

Engine Power Loss Leads to Forced Landing and Substantial Damage (N922RG)

South Bend, IN, US

On December 14, 2004, a Pilatus PC-12/45 (registration N922RG) operated by Greenhill Aviation Co., Llc was involved in an aviation accident near South Bend, IN. Investigators recorded the probable cause as: A leak in the compressor discharge pressure sensor bellows within the fuel control unit prevented the bellows assembly from responding to throttle inputs, resulting in the FCU providing minimum fuel flow to the engine regardless of the throttle setting,… This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

An airplane suffered substantial damage during a forced landing after engine power loss; post-accident inspection revealed a fuel control unit leak causing minimum fuel flow.

Accident Overview

An airplane was substantially damaged during a forced landing following a loss of engine power. According to the pilot, shortly after takeoff, the engine "abruptly and smoothly rolled back." Movement of the power control lever had no effect, and use of the manual override (MOR) system did not restore engine power. The pilot secured the engine and executed a forced landing on a roadway. During the landing rollout, the airplane's wing struck two utility poles.

Engine Data and Inspection

Data downloaded from the accident aircraft indicated that the recorded engine interstage turbine temperature (ITT) exceeded published limits during the event. A post-accident engine inspection revealed turbine damage consistent with an over-temperature event. Additionally, the inspection revealed a leak in the compressor discharge pressure (CDP) sensor bellows within the fuel control unit (FCU).

Fuel Control Unit Findings

The leak prevented the bellows assembly from responding to throttle inputs and resulted in the FCU providing minimum fuel flow to the engine regardless of the throttle setting. Following this accident, an improved FCU design incorporating a more robust bellows design was released and retrofitted into the entire in-service and production fleet. The airframe manufacturer also issued a revision to the pilot's operating handbook to provide an improved procedure for use in the event of an in-flight engine power loss and updated information regarding the Manual Override (MOR) system.

Probable cause

A leak in the compressor discharge pressure sensor bellows within the fuel control unit prevented the bellows assembly from responding to throttle inputs, resulting in the FCU providing minimum fuel flow to the engine regardless of the throttle setting, leading to a loss of engine power.

Frequently asked questions

What happened in the 14 Dec 2004 Pilatus PC-12/45 accident near South Bend, IN?

An airplane suffered substantial damage during a forced landing after engine power loss; post-accident inspection revealed a fuel control unit leak causing minimum fuel flow.

What aircraft was involved and where did it happen?

The accident on 14 Dec 2004 involved a Pilatus PC-12/45, registration N922RG, operated by Greenhill Aviation Co., Llc, at South Bend, IN.

What was the probable cause of the accident?

A leak in the compressor discharge pressure sensor bellows within the fuel control unit prevented the bellows assembly from responding to throttle inputs, resulting in the FCU providing minimum fuel flow to the engine regardless of the throttle setting, leading to a loss of engine power.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20041216X01999. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.