On May 9, 2005, a Piper PA-28-235 (registration N8805W) was involved in an aviation accident near Lowell, ID. Investigators recorded the probable cause as: The number four exhaust valve stuck open due to accumulation of valve guide material, and the pilot did not investigate the engine's rough running symptoms associated with intermittent valve sticking. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.
During cruise, an aircraft engine lost power and quit, forcing a controlled crash in forested mountains. Investigation found a stuck exhaust valve and missed inspection.
Accident Summary
While in cruise flight, the aircraft's engine began to lose power, and the pilot was unable to maintain the assigned altitude. The engine eventually quit, forcing the pilot to attempt a controlled crash in heavily forested mountainous terrain.
Post-Accident Findings
A post-accident inspection determined that the number four exhaust valve had stuck in the fully open position. There was a buildup of valve guide material on the valve stem. An examination of the aircraft logs revealed that the valve guides and stems had not been inspected in accordance with Lycoming Mandatory Service Bulletin 388C (which is not mandatory for aircraft operating under part 91) at the recommended 400-hour interval.
Pre-Accident Symptoms
It was also determined that the engine had been displaying symptoms typical of intermittent valve sticking—rough running for a few seconds immediately after start-up—prior to the accident flight and on a number of other prior flights. The pilot was unaware that the rough running was possibly associated with sticking valves and had not taken the aircraft to an Airframe and Powerplant mechanic to determine the reason for the symptom.
Probable cause
The number four exhaust valve stuck open due to accumulation of valve guide material, and the pilot did not investigate the engine's rough running symptoms associated with intermittent valve sticking.
What happened in the 9 May 2005 Piper PA-28-235 accident near Lowell, ID?
During cruise, an aircraft engine lost power and quit, forcing a controlled crash in forested mountains. Investigation found a stuck exhaust valve and missed inspection.
What aircraft was involved and where did it happen?
The accident on 9 May 2005 involved a Piper PA-28-235, registration N8805W, at Lowell, ID.
What was the probable cause of the accident?
The number four exhaust valve stuck open due to accumulation of valve guide material, and the pilot did not investigate the engine's rough running symptoms associated with intermittent valve sticking.
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