In-flight fire leads to forced landing of aircraft

Casualties unknown • Lincoln, CA, US

A pilot was forced to land in a field after an in-flight fire occurred during the climb phase following takeoff.

What happened

Following an uneventful preflight inspection and engine run-up, the pilot began the takeoff sequence. As the aircraft climbed through 1,000 feet, the pilot observed a puff of white smoke. The pilot elected to return to the airport to land; however, as the aircraft approached the airfield, a fire erupted. This forced the pilot to perform an emergency landing in a nearby field.

The investigation

Investigators examined the engine and found that the fuel injection line for the number 5 cylinder had become disconnected from the manifold assembly fitting. This fitting was located below the number 3 cylinder assembly. The b-nut was found off the threads of the fitting, floating along the steel fuel line. While the fuel line and b-nut showed no visual damage, and the b-nut could be reassembled and tightened to the manifold without binding, the disconnection had allowed for the fire. Records indicated that the number 5 cylinder had been replaced 5.4 hours prior to the accident. A representative from the engine manufacturer noted that there are no published torque values provided by the manufacturer for this specific b-nut.

Probable cause

The disconnection of the fuel injection line b-nut at the manifold assembly fitting, which resulted in an in-flight fire.

Frequently asked questions

What happened in the 2007-04-06 Piper PA-32R-301T accident near Lincoln, CA?

A pilot was forced to land in a field after an in-flight fire occurred during the climb phase following takeoff.

What aircraft was involved and where did it happen?

The accident on 2007-04-06 involved a Piper PA-32R-301T, registration N4379A, operated by ON File, at Lincoln, CA.

What was the probable cause of the accident?

The disconnection of the fuel injection line b-nut at the manifold assembly fitting, which resulted in an in-flight fire.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20070416X00422. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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