Casualties unknown

2007-04-24: Hughes 369D (N11AS) — Aerial Solutions Incorporated — Whiteville, NC

Whiteville, NC, US

On April 24, 2007, a Hughes 369D (registration N11AS) operated by Aerial Solutions Incorporated was involved in an aviation accident near Whiteville, NC. Investigators recorded the probable cause as: The power turbine governor spring fractured in fatigue due to a drawing mark and deficiencies in the manufacturing process. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A helicopter experienced engine power loss at 400-500 ft AGL. The instructor pilot autorotated into a corn field; the helicopter rolled over after touchdown. Investigation revealed a fractured power turbine governor spring due to manufacturing deficiencies.

Incident Summary

According to the pilots, the helicopter was flying at an altitude between 400 and 500 feet above ground level and at an airspeed between 75 and 80 knots when the engine lost power. The instructor-pilot took control of the helicopter, jettisoned the external load, and performed an autorotation to a nearby corn field. He reported that the engine "didn't sound like it was running and the engine out was activated."

Landing and Rollover

The helicopter touched down and slid 6 to 8 feet when one of the skids dug into the earth. The helicopter then turned to the left about 45 degrees and rolled over onto its right side.

Post-Accident Examination

Examination after the incident revealed that the power turbine governor (PTG) spring had fractured in fatigue. The fracture originated from a drawing mark and was the result of deficiencies in the manufacturing process.

PTG Spring Function

The PTG spring "provides force opposing those exerted by rotating flyweights on the position of the governor lever. Failure of the spring would result in a false pneumatic signal to the fuel control and a corresponding reduction in fuel flow. The effect of the false pneumatic signal would be a pronounced reduction in fuel flow. At the reduced fuel flow, the engine could not sustain flight, and the symptoms of the reduced fuel flow might easily be interpreted by the pilot as an engine failure."

Probable cause

The power turbine governor spring fractured in fatigue due to a drawing mark and deficiencies in the manufacturing process.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20070503X00505. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.