Engine failure and crash following maintenance operations

1 fatality • Clarkson-Ledgedale, United States of America • Flight

An aircraft experienced an engine failure shortly after takeoff following engine maintenance, resulting in a descent and impact.

What happened

Following the installation of a new right engine at a maintenance facility, the aircraft departed with an unspecified amount of fuel on board. During the initial climb, the pilot communicated that one engine had failed. Following this report, the pilot initially requested vectors back to the departure airfield before subsequently requesting a diversion to an alternate airport.

During the 2.5-minute interval between the initial distress call and the final radar contact, the aircraft's altitude dropped from 2,500 feet to 700 feet, while its airspeed decreased from 190 knots to approximately 87 knots. Witnesses on the ground noted that the engine sound was irregular and intermittent prior to the aircraft descending out of sight, followed by the sound of an impact. A post-crash fire heavily involved the left wing.

Findings

Investigation of the wreckage and fuel systems revealed that the right inboard and nacelle tanks contained 40 gallons of fuel, while the right outboard tank contained only trace amounts. Both fuel selectors were positioned to draw from the outboard tanks. Records from ground maintenance and flight logs indicated that the engines had been running for roughly three hours with the outboard tanks selected. Given that the aircraft's maximum endurance fuel consumption rate is 28 gallons per hour, the 80 gallons available in the outboard tanks would have been insufficient to support the duration of the engine runs and the subsequent flight.

Probable cause

The aircraft likely exhausted its available fuel supply due to the selection of the outboard tanks during extended engine ground runs and flight.

Frequently asked questions

What happened in the 2004-08-20 Piper PA-31-310 Navajo accident near Clarkson-Ledgedale, United States of America?

An aircraft experienced an engine failure shortly after takeoff following engine maintenance, resulting in a descent and impact.

Were there any fatalities in the 2004-08-20 Piper PA-31-310 Navajo accident?

The accident was fatal, resulting in 1 fatality.

What aircraft was involved and where did it happen?

The accident on 2004-08-20 involved a Piper PA-31-310 Navajo, registration N57EF, operated by Bill Law Aviation, at Clarkson-Ledgedale, United States of America.

What was the probable cause of the accident?

The aircraft likely exhausted its available fuel supply due to the selection of the outboard tanks during extended engine ground runs and flight.

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