Fatigue Crack Identified in Aircraft Fuselage Skin

Casualties unknown • Morgantown, WV, US

An inspection of an aircraft fuselage revealed a significant fatigue crack caused by improper marking during a previous repair process.

What happened

During a maintenance or inspection period, damage was identified on the aft upper side of the aircraft fuselage, located forward of the inlet for the #2 engine. The fuselage skin had "flapped" open between body stations 1090 and 1110, peeling downward from stringer #4 left to stringer #5 left.

The investigation

Investigators examined the area of damage and discovered a longitudinal crack along stringer #4. This crack was co-located with a scratch or scribe mark on the metal surface. The investigation determined that the crack had initiated at multiple points along this score mark.

Further analysis of the material showed that the crack had progressed through the thickness of the skin due to fatigue. By performing a striation count, investigators estimated that between 3,360 and 5,040 cycles of fatigue progression had occurred. The source of the initial damage was traced back to the use of marking tools during a prior repair process, which created the score mark that served as the crack's origin.

Probable cause

The fatigue crack originated from a scratch or score mark created by marking tools used during a previous repair process.

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Frequently asked questions

What happened in the 1988-12-26 Boeing 727-25 accident near Morgantown, WV?

An inspection of an aircraft fuselage revealed a significant fatigue crack caused by improper marking during a previous repair process.

What aircraft was involved and where did it happen?

The accident on 1988-12-26 involved a Boeing 727-25, registration N8148N, operated by Eastern Air Lines, Inc., at Morgantown, WV.

What was the probable cause of the accident?

The fatigue crack originated from a scratch or score mark created by marking tools used during a previous repair process.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X27401. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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