Employee crushed by tug during Boeing 727 ground operations

Casualties unknown • Indianapolis, IN, US

A ramp employee was fatally crushed between a tug and a Boeing 727 after the vehicle failed to stop during a tow bar attachment procedure.

What happened

A Boeing 727 was chocked and awaiting a tug when a mechanic/ramp employee approached the aircraft with a tug and tow bar. The employee stopped the tug, disconnected the tow bar from the vehicle, and connected it to the aircraft's nose gear.

Upon re-boarding the tug to move closer for final attachment, the vehicle failed to stop. The tug continued forward and struck the tow bar, causing the bar to slide off the face of the tug. The movement of the tug continued until contact was made with the underside of the aircraft's nose, resulting in the employee being crushed between the tug and the airplane.

The investigation

Investigators examined the footwear of the tug driver, noting he was wearing a built-up shoe on his right foot. Scuff marks and scraping were observed on the toe of the boot, although the origin of these marks was not verified.

Subsequent testing determined that when the specific shoe was placed under the tug's brake pedal, the braking action provided by the vehicle was insufficient to stop it.

Probable cause

The tug failed to stop as intended because the driver's built-up shoe prevented sufficient braking action on the pedal.

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Frequently asked questions

What happened in the 1990-02-01 Boeing 727 accident near Indianapolis, IN?

A ramp employee was fatally crushed between a tug and a Boeing 727 after the vehicle failed to stop during a tow bar attachment procedure.

What aircraft was involved and where did it happen?

The accident on 1990-02-01 involved a Boeing 727, registration N519FT, operated by Federal Express, at Indianapolis, IN.

What was the probable cause of the accident?

The tug failed to stop as intended because the driver's built-up shoe prevented sufficient braking action on the pedal.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X22386. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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