Casualties unknown

1992-08-05: Cessna 152 (N757FW) — Tolbert, Steven L. — Xenia, IL

Xenia, IL, US

On August 5, 1992, a Cessna 152 (registration N757FW) operated by Tolbert, Steven L. was involved in an aviation accident near Xenia, IL. Investigators recorded the probable cause as: An incorrect part was used in place of the specified attaching bolt, causing the locating dowel for the crankshaft gear to shear. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 8 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

An engine failed 37 operating hours after overhaul when a locating dowel for the crankshaft gear sheared after an incorrect attaching bolt was used. The mechanic was unaware of an applicable airworthiness directive, and the inspector misinterpreted it.

Overview

An engine failure occurred 37 operating hours after an overhaul. The failure was traced to the shearing of the locating dowel for the crankshaft gear. The shearing resulted from the use of an incorrect part in place of the specified attaching bolt.

Details

During the overhaul, a mechanic installed an incorrect part as the attaching bolt for the crankshaft gear. The mechanic was unaware of an airworthiness directive (AD) that applied to the affected parts and their installation. Consequently, the mechanic reused an apparently serviceable item that was not compliant with the AD.

An inspector involved in the process was aware of the AD but interpreted it as inapplicable to the parts in question. This misinterpretation allowed the installation to proceed without proper adherence to the directive.

Findings

  • The locating dowel for the crankshaft gear sheared after 37 operating hours post-overhaul.
  • The shearing was caused by the use of an incorrect attaching bolt instead of the specified part.
  • The mechanic was unaware of the applicable airworthiness directive.
  • The inspector was aware of the directive but interpreted it as inapplicable.

These facts were established from the investigation of the engine failure.

Probable cause

An incorrect part was used in place of the specified attaching bolt, causing the locating dowel for the crankshaft gear to shear. Additionally, the mechanic was unaware of an applicable airworthiness directive, and the inspector misinterpreted the directive as inapplicable.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X15353. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.