Casualties unknown

1994-04-18: Mcdonnell Douglas MD-83 (N931AS) — Seattle, WA

Seattle, WA, US

On April 18, 1994, a Mcdonnell Douglas MD-83 (registration N931AS) was involved in an aviation accident near Seattle, WA. Investigators recorded the probable cause as: Fatigue fracture of the left main gear wheel hub originating from the hub grease dam groove, which damaged brake components and allowed hydraulic fluid to leak onto a hot brake pad where it ignited. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards
Aircraft registered N931AS
Aircraft registered N931AS. Photo: Aero Icarus from Zürich, Switzerland / CC BY-SA 2.0, via Wikimedia Commons

A fatigue fracture in the left main gear wheel hub caused hydraulic fluid to leak onto a hot brake pad during landing, resulting in an ignition event.

What happened

During the sequence of events involving landing and taxiing, a mechanical failure occurred within the aircraft's landing gear assembly. Specifically, the wheel hub on the left main gear experienced a sudden fatigue fracture. This structural failure was not random; forensic examination revealed that the cracks initiating the fracture originated from the grease dam groove within the hub itself.

As the hub fractured, it caused significant collateral damage to other brake components in the vicinity. The destruction of these parts compromised the integrity of the hydraulic system, allowing hydraulic fluid to escape and leak onto a nearby brake pad. Because the brake pad was hot at the time, the leaked fluid ignited immediately, creating a fire hazard.

The investigation

The investigation focused on the root cause of the landing gear failure. Analysis confirmed that the primary point of failure was the fatigue fracture of the left main gear wheel hub. Investigators traced the origin of the cracks back to the grease dam groove, identifying this as the initiation site for the structural failure.

Findings

The sequence of events was driven by mechanical wear and material fatigue. The fatigue fracture of the wheel hub was the initiating event. This fracture damaged brake components, leading to a hydraulic leak. The presence of hot brake pads provided the ignition source for the leaked hydraulic fluid. The combination of structural failure in the gear hub and subsequent thermal ignition highlights the critical nature of maintenance intervals for landing gear components.

Safety message

Regular inspection of landing gear wheel hubs, particularly around grease dam grooves, is essential to detect early signs of fatigue cracking before catastrophic failure occurs.

Probable cause

Fatigue fracture of the left main gear wheel hub originating from the hub grease dam groove, which damaged brake components and allowed hydraulic fluid to leak onto a hot brake pad where it ignited.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001206X01173. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.