Casualties unknown

Engine Failure During Simulated Engine Failure Exercise (N150ER)

New Smyrna Bch, FL, US

On September 10, 1995, a Piper PA-28-161 (registration N150ER) was involved in an aviation accident near New Smyrna Bch, FL. Investigators recorded the probable cause as: fatigue failure of the piston assembly (piston and piston pin). This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 4 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards
Aircraft registered N150ER
Aircraft registered N150ER. Photo: Glenn Beltz from Goleta, CA, USA / CC BY 2.0, via Wikimedia Commons

During a training flight, a CFI simulated an engine failure. After restoring power, the engine began running rough at 1,100 feet. Examination revealed a piston and piston pin failed due to fatigue, with 316.9 hours since overhaul.

Incident Overview

During an instructional flight, a certified flight instructor (CFI) retarded the throttle to idle to simulate an engine failure for the student. The exercise was discontinued at about 500 feet with the application of full power. While climbing through approximately 1,100 feet, the engine suddenly began to run rough, and the tachometer indicated 2,000 rpm. Attempts to restore engine power were unsuccessful. The CFI took control of the aircraft and performed an uneventful landing at a nearby airport.

Engine Examination

Following the incident, an examination of the engine revealed that a piston and piston pin in the #2 cylinder had failed. A metallurgical examination of the failed components determined that both failed due to fatigue. The components had accumulated approximately 316.9 hours since installation during a major engine overhaul.

Conclusion

The investigation did not identify any other contributing factors. The aircraft landed without further incident.

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Frequently asked questions

What happened in the 10 Sept 1995 Piper PA-28-161 accident near New Smyrna Bch, FL?

During a training flight, a CFI simulated an engine failure. After restoring power, the engine began running rough at 1,100 feet. Examination revealed a piston and piston pin failed due to fatigue, with 316.9 hours since overhaul.

What aircraft was involved and where did it happen?

The accident on 10 Sept 1995 involved a Piper PA-28-161, registration N150ER, at New Smyrna Bch, FL.

What was the probable cause of the accident?

fatigue failure of the piston assembly (piston and piston pin).

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001207X04544. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.