Casualties unknown

Propeller Blade Separation Prompts Forced Landing and Landing Gear Damage (N477SP)

Lebanon, VA, US

On October 30, 1995, a Piper PA-28-180 (registration N477SP) was involved in an aviation accident near Lebanon, VA. Investigators recorded the probable cause as: failure of the propeller blade due to fatigue cracking originating from corrosion damage. A related factor was the soft terrain encountered during the forced landing. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 4 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

A pilot experienced severe vibrations during cruise flight, leading to an engine shutdown and forced landing. Postaccident examination revealed a propeller blade had separated due to fatigue cracking originating from corrosion.

Incident Overview

While in cruise flight at 5,500 feet, the pilot reported that the airplane began to vibrate severely. Pitch and yaw axis oscillations became so intense that the pilot shut off the engine and executed a forced landing in a soft field. During the landing roll, the nose gear and left main landing gear separated.

Postaccident Examination

Examination of the propeller revealed that the outboard portion of one blade had separated in flight. Metallurgical analysis of the remaining blade showed a fracture with features indicative of fatigue cracking, which extended through approximately 80% of the blade's cross section. The origin area of the fatigue cracking exhibited corrosion damage.

Maintenance History

The airplane had been in storage for about 22 years. Airworthiness Directive (AD) 69-09-03 required all 76EM series propellers to be modified and a "K" stamped after the serial number. The "K" modification thinned and retuned the entire blade for improved vibratory characteristics, lowering stresses in the minimum power operating range. The AD also required that the tachometer be placarded to avoid continuous operation between 2150 and 2350 RPM. The propeller in question showed no "K" stamp after the serial number, and the pilot stated that he was unaware of any placard in the airplane.

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Frequently asked questions

What happened in the 30 Oct 1995 Piper PA-28-180 accident near Lebanon, VA?

A pilot experienced severe vibrations during cruise flight, leading to an engine shutdown and forced landing. Postaccident examination revealed a propeller blade had separated due to fatigue cracking originating from corrosion.

What aircraft was involved and where did it happen?

The accident on 30 Oct 1995 involved a Piper PA-28-180, registration N477SP, at Lebanon, VA.

What was the probable cause of the accident?

failure of the propeller blade due to fatigue cracking originating from corrosion damage. A related factor was the soft terrain encountered during the forced landing.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001207X04652. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.