Hydraulic Fluid Leak Following Brake Line Failure at EPBY

Casualties unknown • EPBY, PL

A Boeing 737-400 experienced a hydraulic fluid leak and smoke emission during engine start-up procedures at EPBY due to a ruptured brake line.

What happened

On September 17, 2015, a Boeing 737-400 was undergoing engine start-up procedures at EPBY following a pushback from its parking stand. During this process, ground personnel observed thick white smoke emanating from the area near the right main landing gear. In response to the visible smoke, the flight crew elected to shut down the engines and initiate an emergency evacuation of all passengers, supported by the airport fire services.

The investigation

Technical personnel conducted a detailed inspection of the landing gear bay to identify the source of the smoke. The investigation established that the smoke was caused by hydraulic fluid leaking onto the hot brake assembly. Specifically, the inspection revealed a rupture in the brake line of the right main landing gear unit. The leak occurred while the crew was utilizing the parking brake, which allowed the fluid to contact the heated components.

Following the discovery, maintenance crews replaced the damaged brake line and also replaced the number 3 and number 4 wheel assemblies along with the brake units. After replenishing the hydraulic fluid and successfully performing system leak tests, the aircraft was cleared for return to service without operational restrictions.

Probable cause

A ruptured brake line on the right main landing gear caused hydraulic fluid to leak onto the hot brake assembly, resulting in the emission of white smoke.

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Frequently asked questions

What happened in the 2015-09-17 Boeing 737-400 accident near EPBY, PL?

A Boeing 737-400 experienced a hydraulic fluid leak and smoke emission during engine start-up procedures at EPBY due to a ruptured brake line.

What aircraft was involved and where did it happen?

The accident on 2015-09-17 involved a Boeing 737-400, at EPBY, PL.

What was the probable cause of the accident?

A ruptured brake line on the right main landing gear caused hydraulic fluid to leak onto the hot brake assembly, resulting in the emission of white smoke.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2015-2012/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

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