Casualties unknown

2021-09-02: BOEING, 787-800 (SP-LRD) — b.d. — Seul (RKSI) / Korea Południowa, PL

Seul (RKSI) / Korea Południowa, PL

On September 2, 2021, a BOEING, 787-800 (registration SP-LRD) operated by b.d. was involved in an aviation accident near Seul (RKSI) / Korea Południowa, PL. Investigators recorded the probable cause as: Maintenance personnel did not follow procedures during deactivation and activation of thrust reversers; locking pins were installed without flag markers and left in modules, preventing reverser engagement; and the full activation procedure was not completed. This summary draws on records from the Polish State Commission on Aircraft Accidents Investigation (PKBWL); 6 related events involving the same aircraft type or operator are linked below.

Sourcesthe Polish State Commission on Aircraft Accidents Investigation (PKBWL)Primary reportUpdated 1785092869Data APIEditorial standards
Aircraft registered SP-LRD
Aircraft registered SP-LRD. Photo: Lord of the Wings© from Toronto, Canada / CC BY-SA 2.0, via Wikimedia Commons

A LOT Polish Airlines Boeing 787-8 experienced thrust reverser failure during landing at Incheon International Airport. Maintenance personnel left locking pins installed, preventing reverser deployment. The aircraft stopped safely without injuries.

Incident Description

On 2 September 2021 at 02:55 UTC, a Boeing 787-8 operated by LOT Polish Airlines (registration SP-LRD) was landing at Incheon International Airport (RKSI) in Seoul, South Korea. During the landing roll, the flight crew attempted to deploy both thrust reversers but was unable to do so despite multiple attempts. The aircraft decelerated safely using wheel brakes and vacated the runway via a taxiway.

Investigation Findings

The Polish State Commission on Aircraft Accident Investigation reviewed documentation from the maintenance organization and a technical inspection conducted by Korean Airlines at the operator's request. The investigation determined that maintenance personnel failed to follow procedures when deactivating and reactivating the thrust reversers on both engines. Locking pins used during deactivation were installed without flag markers as required by procedure. When access panels were closed, the unmarked pins went unnoticed by personnel and were left installed in the reverser modules, preventing their deployment during landing. Additionally, after completing the scheduled maintenance tasks, the full activation procedure (Trust Reverser for Ground Maintenance – Activation DMC-B787-A-R78-31-00-20G-730BA) was not performed, nor was the recommended functional test of the reversers, which could have revealed that the locking pins were still installed.

Contributing Factors

The investigation identified two contributing circumstances: (1) the absence of a permanently assigned person to coordinate work on aircraft, and (2) inadequately prepared maintenance documentation.

Preventive Actions

Several preventive measures were implemented by the investigating entity: the incident materials will be used in periodic training for the aircraft type; a safety bulletin has been placed on the e-learning platform for mandatory review by maintenance personnel; the maintenance documentation for deactivation of thrust reversers will be revised to prevent the use of inappropriate tools and to require an independent inspection after completion of work; and the certifying privileges of personnel involved in the incident have been suspended pending clarification of all circumstances. No additional safety recommendations were issued by the commission.

Probable cause

Maintenance personnel did not follow procedures during deactivation and activation of thrust reversers; locking pins were installed without flag markers and left in modules, preventing reverser engagement; and the full activation procedure was not completed.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2021-3387/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.