Casualties unknown

1987-12-03: Boeing 727-243 (N571PE) — Houston, TX

Houston, TX, US

On December 3, 1987, a Boeing 727-243 (registration N571PE) was involved in an aviation accident near Houston, TX. Investigators recorded the probable cause as: IMPROPER DRILLING OF THE CROSS HOLE IN THE SLAT TRACK BEARING BOLT, WHICH LED TO ITS FAILURE FROM FATIGUE CRACKING. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 8 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards
Boeing 727-243
Photo: Pete Macklin / CC BY-SA 2.0, via Wikimedia Commons

During approach, the number six leading edge slat assembly failed, causing the inboard section to hang down and bend aft. The pilot landed safely. Analysis revealed corrosion, spalling, and drilling damage.

Incident Description

During the approach to landing, the number six leading edge slat assembly failed. The inboard section of the slat hung down and bent aft. The pilot successfully landed the aircraft without further incident.

Post-Incident Examination

Metallurgical analysis of components revealed that a slat track roller bearing contained evidence of corrosion and spalling. Additionally, the slat track bearing bolt that had been installed through the aforementioned bearing exhibited heavy circumferential gouges on the surface of a cross-drilled hole at the areas of fatigue initiation. There was also evidence of tearing typical of damage produced during drilling with a dull drill bit.

Maintenance History

The airplane had completed a major structural maintenance check 48 flight hours and 28 cycles prior to the incident.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X32702. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.