Casualties unknown

Engine Failure During Forced Landing After Crankshaft Gear Bolt Backs Out (N8156E)

Vero Beach, FL, US

On April 3, 1991, a Piper PA-28-181 (registration N8156E) operated by Sun Aviation, Inc. was involved in an aviation accident near Vero Beach, FL. Investigators recorded the probable cause as: The bolt securing the crankshaft gear backed out due to a foreign object under the gear, causing the alignment dowel to fail from fatigue and resulting in total loss of engine power. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 7 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During a short cross-country flight, the engine failed. The pilot attempted a forced landing on a road, but the aircraft struck a tree and a guardrail. Investigation revealed a loose bolt due to a foreign object under the crankshaft gear, leading to a fatigue failure of the alignment dowel and total power loss.

Incident Overview

During a short cross-country flight, the engine quit. The pilot was unable to restart the engine. During the subsequent forced landing on a road, the aircraft collided with a tree and then a guardrail.

Engine Examination Findings

Examination of the engine revealed that the crankshaft gear, which drives two crankshaft idler gears that in turn drive each magneto drive gear, failed to do so when the bolt securing it to the crankshaft backed out approximately three turns. This condition was due to a foreign object located under the gear for an undetermined time. The loose bolt resulted in the torque from the crankshaft being transmitted to the crankshaft alignment dowel, which is a non-load carrying member. The alignment dowel failed due to fatigue, resulting in the total loss of engine power. The foreign object was reportedly not located.

Maintenance History

Review of the engine logbooks revealed that the engine was overhauled 1,574 hours earlier.

Probable cause

The bolt securing the crankshaft gear backed out due to a foreign object under the gear, causing the alignment dowel to fail from fatigue and resulting in total loss of engine power.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X16834. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.