Casualties unknown

2006-03-29: Piper PA-44-180 (N938ER) — Embry-riddle Aeronautical University — Daytona Beach, FL

Daytona Beach, FL, US

On March 29, 2006, a Piper PA-44-180 (registration N938ER) operated by Embry-riddle Aeronautical University was involved in an aviation accident near Daytona Beach, FL. Investigators recorded the probable cause as: Failure of the nose landing gear upper drag brace assembly due to overload acting on an undetected forging defect formed during the initial forging of the brace. A contributing factor in this accident was the runway distance remaining sign. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 7 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards
Aircraft registered N938ER
Aircraft registered N938ER. Photo: ZLEA / CC BY-SA 4.0, via Wikimedia Commons

After a confirmed gear-down landing, an aircraft veered left, struck a runway sign, and sustained right wing damage. Post-accident examination revealed a collapsed nose landing gear due to a fractured upper drag brace and pivot lug with multiple cracks.

Incident Overview

During the landing roll, the aircraft touched down and immediately veered sharply to the left, departing the runway. It collided with a runway distance remaining sign, resulting in damage to the right wing.

Landing Gear Status Before Touchdown

Prior to landing, the landing gear was confirmed to be down and locked. All three green annunciator lights were noted, and the nose landing gear was visually observed to be in the down and locked position.

Post-Accident Examination

Examination of the aircraft after the incident revealed that the nose landing gear had collapsed. The upper drag brace, which connects the nose gear to the fuselage, was found fractured. The pivot lug, which connects the upper brace to the lower brace, exhibited fractures in two locations. The fractures on the pivot lug were consistent with overload stress separations.

Metallurgical Analysis of the Drag Brace

At least 13 internal horizontal and parallel cracks were discovered near the vertical centerline of the brace. These cracks followed the grain flow lines resulting from the forging process. Flow lines in the arm portion of the brace were longitudinal, with a smooth, gently curving transition into the thicker portion of the lug. However, the flow lines in the upper fracture were convoluted and tightly twisted.

A laboratory-induced fracture of the brace exhibited an irregular boundary with ductile overstress features interspersed along the crack edge. Low magnification revealed a smooth, undulating surface, while high magnification showed a fine granular texture. Energy dispersive X-ray spectra detected an increased oxygen level on the crack surface.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20060405X00394. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.