In-flight fire caused by personal air purifier

Casualties unknown • Colorado Spring, CO, US

A passenger's personal air purifier exploded during a flight, causing a localized fire after the device's battery failed.

What happened

During the flight, a passenger was wearing an Ecoquest Fresh and Air Buddy Personal Air Purifier around his neck. The passenger was also observed using a Sprint Trio 700 camera phone near a window. While holding the telephone to the window, a noise similar to a fuse was heard, followed by a flash, a loud bang, and smoke emanating from the air purifier device.

The passenger removed the device after it began to burn him. The air purifier then exploded into a ball of flames approximately the size of a volleyball and fell between the seat cushions, initiating a fire. Passengers attempted to extinguish the smoldering cushions using water and other liquids, while a flight attendant utilized a Halon fire extinguisher to suppress the flames. The battery from the device was not recovered.

The investigation

An NTSB fire and explosion expert examined the air purifier. The investigation found that while the device originally included a 3.6V CR123A non-rechargeable lithium primary battery, a separate kit containing a charger and a rechargeable lithium-ion battery was available for purchase.

The examination of the device revealed that the battery compartment cover was melted and deformed, featuring two areas of metal splatter. Analysis of this splatter identified the presence of manganese. Because manganese dioxide is a component in primary, non-rechargeable lithium batteries, this finding was significant to the analysis of the failure.

Probable cause

The fire was caused by the failure of a lithium battery, likely resulting from an internal short circuit caused by charging a non-rechargeable battery, which led to thermal runaway and explosion.

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Frequently asked questions

What happened in the 2006-12-16 Boeing 737-824 accident near Colorado Spring, CO?

A passenger's personal air purifier exploded during a flight, causing a localized fire after the device's battery failed.

What aircraft was involved and where did it happen?

The accident on 2006-12-16 involved a Boeing 737-824, registration N24202, operated by Continental Airlines, Inc., at Colorado Spring, CO.

What was the probable cause of the accident?

The fire was caused by the failure of a lithium battery, likely resulting from an internal short circuit caused by charging a non-rechargeable battery, which led to thermal runaway and explosion.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20061219X01807. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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