Engine Component Failure During Scheduled Maintenance at Warsaw Chopin Airport

Casualties unknown • EPWA, PL

A fragment of a compressor shaft retaining ring was discovered during the removal of a low-pressure turbine module from a Boeing 737-500 engine.

What happened

On January 9, 2013, during scheduled maintenance at Warsaw Chopin Airport (EPWA), technicians were performing work on a Boeing 73/500 engine. While dismantling the Low Pressure Turbine (LPT) Major Module from the engine, a fragment of an HPC Compressor Shaft Retaining Ring was discovered on the flame arrestor element.

Following the removal of the turbine module, further inspection revealed circumferential wear marks on both the front and rear sections of the LPT shaft. The investigation established that this damage was likely caused by the detached fragment of the retaining ring.

The investigation

The investigation focused on the damaged components and the timeline of the technical analysis. The affected parts were sent to a repair facility and the engine manufacturer for detailed examination and repair.

In May 2016, the maintenance organization contacted the engine manufacturer to request an update on the status of the technical investigation. The manufacturer responded that while they had closed the specific inquiry on their side, the technical investigation into the HPC Retaining Ring was being treated as a long-term study and would continue internally.

Probable cause

The failure of the HPC Compressor Shaft Retaining Ring occurred due to an undetermined cause.

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Frequently asked questions

What happened in the 2013-01-09 Boeing 737-500 accident near EPWA, PL?

A fragment of a compressor shaft retaining ring was discovered during the removal of a low-pressure turbine module from a Boeing 737-500 engine.

What aircraft was involved and where did it happen?

The accident on 2013-01-09 involved a Boeing 737-500, at EPWA, PL.

What was the probable cause of the accident?

The failure of the HPC Compressor Shaft Retaining Ring occurred due to an undetermined cause.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2013-0025/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

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