Engine Failure on Korean Air A330 Caused by Turbine Vane Liberation

Casualties unknown • Approximately 20 km south of Incheon Int'l Airport, KR

An in-flight engine shutdown occurred on a Korean Air Airbus A330-300 near Incheon due to a liberated low pressure turbine vane cluster.

What happened

On 26 May 2011, a Korean Air A330-300, registration HL7553, was climbing through 11,900 feet near Incheon International Airport when the crew experienced a sudden bang and an uncommanded right roll. This was immediately followed by a No. 2 engine fire warning, accompanied by continuous chimes and high vibration and exhaust gas temperature alerts.

The flight crew promptly executed emergency procedures, shutting down the No. 2 engine and discharging the fire extinguisher. After confirming the fire warning had ceased, the crew declared an emergency and performed an air turn back to Incheon, where the aircraft landed safely via an ILS approach. There were no injuries among the 281 passengers and 14 crew members.

The investigation

The ARAIB conducted a detailed examination of the engine hardware and flight data. An engine teardown revealed significant internal damage, including the destruction of all 7th-stage low pressure turbine (LPT) blades and vanes. Investigators found a hole punctured through the LPT case at the 9 o'clock position, with metal fragments found near the exhaust nozzle and damage to the wing flap track moving fairing.

Technical analysis focused on the 4th-stage LPT vane clusters. The investigation examined the hardware at both the airline's maintenance facility and Pratt & Whitney's specialized facilities to determine why the engine components failed.

Probable cause

The primary cause of the engine failure was the liberation of a 4th-stage low pressure turbine (LPT) vane cluster in the No. 2 engine, which subsequently struck downstream blades and vanes. This liberation was driven by excessive wear to the vane cluster's retaining features, specifically the C-channel and pin-pocket, caused by abnormal 2E excitation vibrations originating from the aerodynamic pattern of the 2nd-stage high pressure turbine (HPT) rotor.

Frequently asked questions

What happened in the 2011-05-26 aircraft accident near Approximately 20 km south of Incheon Int'l Airport, KR?

An in-flight engine shutdown occurred on a Korean Air Airbus A330-300 near Incheon due to a liberated low pressure turbine vane cluster.

What aircraft was involved and where did it happen?

The accident on 2011-05-26 involved a aircraft, registration HL7553, operated by Korean Air, at Approximately 20 km south of Incheon Int'l Airport, KR.

What was the probable cause of the accident?

The primary cause of the engine failure was the liberation of a 4th-stage low pressure turbine (LPT) vane cluster in the No. 2 engine, which subsequently struck downstream blades and vanes. This liberation was driven by excessive wear to the vane cluster's retaining features, specifically the C-channel and…

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